Introduction to Side in, side out, step in and out furnace, advantages, characteristics and principles of forging furnace

Side in, side out, step in and out furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks atmospheric.，it is an ideal choice for customers to buy Side in, side out, step in and out furnace。

1、Brief introduction of Side in, side out, step in and out furnace

Side in, side out, step in and out furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is an advanced Side in, side out, step in and out furnace developed by our company in combination with the actual situation of the industry。

Side in, side out, step in and out furnace

2、Functional advantages of Side in, side out, step in and out furnace

Side in, side out, step in and out furnaces have the following advantages.

1. easy to operate

The operation interface of the Side in, side out, step in and out furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Improve product quality

Because the Side in, side out, step in and out furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Uniform heating

The Side in, side out, step in and out furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Efficient combustion

The Side in, side out, step in and out furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Extend the service life of equipment

The Side in, side out, step in and out furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Side in, side out, step in and out furnace

3、Structural characteristics of Side in, side out, step in and out furnace

The Side in, side out, step in and out furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Side in, side out, step in and out furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Side in, side out, step in and out furnace

4、Side in, side out, step in and out furnace use

The purpose of Side in, side out, step in and out furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Side in, side out, step in and out furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal heat treatment

In addition to forging heating, Side in, side out, step in and out furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal forging heating

The Side in, side out, step in and out furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Improve production efficiency

The Side in, side out, step in and out furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Energy conservation and environmental protection

The Side in, side out, step in and out furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Side in, side out, step in and out furnace

5、Side in, side out, step in and out furnace principle

Side in, side out, step in and out furnaceHeat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，the product looks beautiful.，the main features are Easy to maintain, Stable and reliable, energy saving and environmental protection, Easy to control and Easy to control，can be customized according to user's needs.。

Side in, side out, step in and out furnace

6、Side in, side out, step in and out furnace structure composition

The Side in, side out, step in and out furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Side in, side out, step in and out furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Side in, side out, step in and out furnace

Side in, side out, step in and out furnaceIt is a forging heating device using gas as fuel.，it has the characteristics of energy saving and environmental protection, Stable and reliable, Easy to maintain, energy-efficient and Strong adaptability。