Introduction to Gas roller furnace, introduction to forging furnace advantages and characteristics

Gas roller furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it mainly includes furnace chamber, ventilation system, Radiation chamber, Radiation chamber and ventilation system。

1、Brief introduction of Gas roller furnace

Gas roller furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Gas roller furnace

2、Gas roller furnace application

Gas roller furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Gas roller furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Improve production efficiency

The Gas roller furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Gas roller furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Gas roller furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Gas roller furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Gas roller furnace

3、Functional advantages of Gas roller furnace

Gas roller furnaces have the following advantages.

1. Extend the service life of equipment

The Gas roller furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Improve product quality

Because the Gas roller furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Gas roller furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Intelligent control

The Gas roller furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Rapid temperature rise

The Gas roller furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Gas roller furnace

4、Structural advantages of Gas roller furnace

The Gas roller furnace has the following structure

1. Radiation chamber

The heat load of the main place for Gas roller furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Gas roller furnace

5、Gas roller furnace advantage

The advantages of Gas roller furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Gas roller furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Wide application range

The Gas roller furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Extend the service life of equipment

The Gas roller furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. easy to operate

The operation interface of the Gas roller furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Intelligent control

The Gas roller furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Gas roller furnace

6、Brief introduction of Gas roller furnace

Gas roller furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks atmospheric.，is a kind of high quality and low price Gas roller furnace，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，can be customized according to user's needs.。

Gas roller furnace

Gas roller furnaceat runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，Structure consists of combustor, convection chamber, ventilation system, furnace chamber, recovery of waste heat and so on。