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What is a Stepped beam automatic heating furnace? How much is the price of the Forging furnace?

2025-5-27

Stepped beam automatic heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,It is a product series that integrates Energy conservation and environmental protection, Metal melting and casting, Metal tempering, Improve production efficiency and Energy conservation and environmental protection。

1、Brief introduction of Stepped beam automatic heating furnace

Stepped beam automatic heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,is based on One-combustion energy saving is a Stepped beam automatic heating furnace newly developed by One-combustion energy saving。

Stepped beam automatic heating furnace

Stepped beam automatic heating furnace

2、Stepped beam automatic heating furnace function

Stepped beam automatic heating furnacemultifunctional, with functions such as temper, normalizing, Casting heating, hardening and tempering and heat treatment,the product looks beautiful.,the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

Stepped beam automatic heating furnace

Stepped beam automatic heating furnace

3、Stepped beam automatic heating furnace structure composition

The Stepped beam automatic heating furnace structure is introduced as follows:

  1. ventilation system
  2. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  3. Waste heat recovery system
  4. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

  5. ventilation system
  6. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  7. Radiation chamber
  8. The heat load of the main place for Stepped beam automatic heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  9. furnace chamber
  10. A space for holding metallic materials for heating.

Stepped beam automatic heating furnace

Stepped beam automatic heating furnace

4、Introduction of Stepped beam automatic heating furnace characteristics

Stepped beam automatic heating furnace has the following characteristics

  1. Easy to maintain
  2. The structural design of the Stepped beam automatic heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

  3. Easy to maintain
  4. The structural design of the Stepped beam automatic heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

  5. Efficient heating
  6. The Stepped beam automatic heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

  7. Easy to control
  8. By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

  9. Stable and reliable
  10. The Stepped beam automatic heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Stepped beam automatic heating furnace

Stepped beam automatic heating furnace

5、Functional advantages of Stepped beam automatic heating furnace

Stepped beam automatic heating furnaces have the following advantages.

  1. easy to operate
  2. The operation interface of the Stepped beam automatic heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

  3. Multiple fuel options
  4. Although the Stepped beam automatic heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

  5. Reduce operating costs
  6. The efficient combustion and waste heat recovery system of the Stepped beam automatic heating furnace can significantly reduce energy consumption, thus reducing operating costs.

  7. easy to operate
  8. The operation interface of the Stepped beam automatic heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

  9. Uniform heating
  10. The Stepped beam automatic heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Stepped beam automatic heating furnace

Stepped beam automatic heating furnace

6、One-combustion energy saving company discount

Stepped beam automatic heating furnace is a new type of Forging furnace introduced by One-combustion energy saving manufacturer, which has a wide range of applications, complete structural design and high working efficiency. It is an ideal equipment for machinery and other industries. Now consult One-combustion energy savingproduction-manufacturing的Stepped beam automatic heating furnace, you can enjoy the discount, and there are many activities for you, such as full reduction and full reduction。

One-combustion energy saving

One-combustion energy saving

Stepped beam automatic heating furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,it has the structure of Radiation chamber, convection chamber, ventilation system, recovery of waste heat and combustor。