Introduction to Walking beam hybrid heating furnace, introduction to forging furnace advantages and characteristics

Walking beam hybrid heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks beautiful.，it has the characteristics of Stable and reliable, energy saving and environmental protection, energy-efficient, Strong adaptability and Easy to maintain，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，widely used inautomobile,electron,heat treatment,light industry,metallurgy and other industries。

1、Brief introduction of Walking beam hybrid heating furnace

Walking beam hybrid heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，multifunctional, with functions such as heat treatment, Casting heating, Forging heating, hardening and tempering and anneal，is a kind of Walking beam hybrid heating furnace manufactured by One-combustion energy saving。

Walking beam hybrid heating furnace

2、Structural advantages of Walking beam hybrid heating furnace

The Walking beam hybrid heating furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Walking beam hybrid heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Walking beam hybrid heating furnace

3、Advantages of Walking beam hybrid heating furnace principle

Walking beam hybrid heating furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，It is a product series that integrates Metal heat treatment, Metal melting and casting, Improve production efficiency, Metal forging heating and Metal heat treatment，customizable。

Walking beam hybrid heating furnace

4、Walking beam hybrid heating furnace work site real shot

Walking beam hybrid heating furnace have various specifications and models, which can meet the diverse needs of users. The following are high-definition real pictures, which are exquisite in workmanship and trustworthy.。

Walking beam hybrid heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Working principle of Walking beam hybrid heating furnace

Walking beam hybrid heating furnaceat work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it has the functions of temper, anneal, heat treatment, quench and Forging heating。

Walking beam hybrid heating furnace

6、How much is the Walking beam hybrid heating furnace?

The Walking beam hybrid heating furnace price is introduced as follows:

1. select a qualified person

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

2. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Walking beam hybrid heating furnace price and service can meet the actual needs of customers.

3. Less intermediate links

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

4. Manufacturer's strength

One-combustion energy saving's scale and strength are relatively strong, the technology and technology of products produced by manufacturers are relatively advanced, and there is less waste of resources in the process of manufacturing, and the price of products will be relatively low.

5. manufacturing cost

The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

Walking beam hybrid heating furnace

Walking beam hybrid heating furnaceWidely used in Metal forging heating, Improve production efficiency, Metal tempering, Energy conservation and environmental protection and Metal forging heating，the product looks atmospheric.。