What is a Double through quenching furnace? Introduction to the Working Principle of forging furnace

Double through quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，Widely used inMetal tempering,Metal heat treatment,Energy conservation and environmental protection,Improve production efficiency,Metal forging heating and so on，the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，is a popular Double through quenching furnace。

1、Brief introduction of Double through quenching furnace

Double through quenching furnaceIt is a forging heating device using gas as fuel.，it is usually composed of combustor, Radiation chamber, recovery of waste heat, ventilation system and furnace chamber，This Double through quenching furnaceSimple structure and advanced technology.。

Double through quenching furnace

2、Double through quenching furnace application

Double through quenching furnaces have the following purposes.

1. Metal forging heating

The Double through quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Double through quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal heat treatment

In addition to forging heating, Double through quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Double through quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Double through quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Double through quenching furnace

3、Double through quenching furnace real shot picture

High-definition pictures of reliable Double through quenching furnace at a glance。

Double through quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Double through quenching furnace introduction video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Double through quenching furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

5、Structural advantages of Double through quenching furnace

The Double through quenching furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Double through quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Double through quenching furnace

6、Double through quenching furnace price advantage

The Double through quenching furnace price is introduced as follows:

1. Configuration level

The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Double through quenching furnace has a higher cost performance.

2. Configuration difference

The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Double through quenching furnace has a higher cost performance.

3. select a qualified person

The quality of material selection is one of the main factors that directly affect the Double through quenching furnace. If the quality of material selection is better, the price may be more expensive. Therefore, customers must first understand the quality of material selection before purchasing products, and then compare whether the quality and price match.

4. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Double through quenching furnace have more or less differences in price.

5. regional advantages

The consumption level will be different in different regions. When pricing equipment, many manufacturers often set the price according to the consumption level of the region. If the consumption level is high, the price will be correspondingly high, otherwise, the price will be very low.

Double through quenching furnace

Double through quenching furnaceit has the functions of quench, Forging heating, heat treatment, hardening and tempering and heat treatment，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。