Introduction to Stepped beam continuous heat treatment furnace, heating furnace advantages, characteristics and principles

Stepped beam continuous heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a common Stepped beam continuous heat treatment furnace。The following is to introduce the Stepped beam continuous heat treatment furnace:

1、Brief introduction of Stepped beam continuous heat treatment furnace

Stepped beam continuous heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks atmospheric.，is based on One-combustion energy saving is carefully developed by One-combustion energy saving combined with advanced technology。

Stepped beam continuous heat treatment furnace

2、Stepped beam continuous heat treatment furnace characteristics

The Stepped beam continuous heat treatment furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Easy to maintain

The structural design of the Stepped beam continuous heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Stable and reliable

The Stepped beam continuous heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Efficient heating

The Stepped beam continuous heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Stepped beam continuous heat treatment furnace

3、Stepped beam continuous heat treatment furnace HD picture

One-combustion energy saving Stepped beam continuous heat treatment furnace, product manufacturer, product features, is the ideal choice for new and old customers.。

Stepped beam continuous heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Stepped beam continuous heat treatment furnace application

Stepped beam continuous heat treatment furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepped beam continuous heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal heat treatment

In addition to forging heating, Stepped beam continuous heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Improve production efficiency

The Stepped beam continuous heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Stepped beam continuous heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal heat treatment

In addition to forging heating, Stepped beam continuous heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Stepped beam continuous heat treatment furnace

5、Structural advantages of Stepped beam continuous heat treatment furnace

The Stepped beam continuous heat treatment furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. Radiation chamber

The heat load of the main place for Stepped beam continuous heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Stepped beam continuous heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Stepped beam continuous heat treatment furnace

6、How much is the Stepped beam continuous heat treatment furnace?

The Stepped beam continuous heat treatment furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. raw material

The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.

3. market

When the market demand for Stepped beam continuous heat treatment furnace is relatively high, manufacturers will raise the price in order to get more profits. On the contrary, when the market demand for this product is low, manufacturers will lower the price in order to sell the remaining products as soon as possible.

4. deploy

There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Stepped beam continuous heat treatment furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Stepped beam continuous heat treatment furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

5. specifications and models

There are many product specifications and models in the market. The efficiency and power of different specifications and models are different, and the price is naturally different. Customers need to choose the appropriate specifications and models according to their own needs.

Stepped beam continuous heat treatment furnace

Stepped beam continuous heat treatment furnaceis a Stepped beam continuous heat treatment furnace，the product looks beautiful.，Commonly used inMetal forging heating,Metal heat treatment,Metal melting and casting,Metal forging heating,Metal melting and casting and so on。