Introduction to Step by step hybrid heating furnace, advantages, characteristics and principles of forging furnace

Step by step hybrid heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，features include Stable and reliable, Easy to maintain, Stable and reliable, Strong adaptability and Easy to maintain，multifunctional, with functions such as anneal, Casting heating, quench, heat treatment and temper。

1、Brief introduction of Step by step hybrid heating furnace

Step by step hybrid heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Widely used inEnergy conservation and environmental protection,Improve production efficiency,Metal forging heating,Improve production efficiency,Metal melting and casting and so on，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，the main structure includes furnace chamber, ventilation system, Radiation chamber, convection chamber and ventilation system，Step by step hybrid heating furnaceThe overall structural design is simple, diverse and beautiful.，in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

Step by step hybrid heating furnace

2、Structural characteristics of Step by step hybrid heating furnace

The Step by step hybrid heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Step by step hybrid heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Step by step hybrid heating furnace

3、Step by step hybrid heating furnace characteristics

The Step by step hybrid heating furnace features are as follows:

1. Easy to maintain

The structural design of the Step by step hybrid heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

The combustion system and ventilation system of the Step by step hybrid heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Efficient heating

The Step by step hybrid heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to maintain

The structural design of the Step by step hybrid heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Efficient heating

The Step by step hybrid heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Step by step hybrid heating furnace

4、Step by step hybrid heating furnace real shot picture

One-combustion energy saving Step by step hybrid heating furnace came in many pictures, which made everyone feast their eyes.。

Step by step hybrid heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Step by step hybrid heating furnace function

Step by step hybrid heating furnaceit has the functions of Forging heating, hardening and tempering, normalizing, quench and Casting heating，the main features are energy-efficient, energy saving and environmental protection, Easy to control, Easy to control and Easy to maintain，is a Step by step hybrid heating furnace newly developed by One-combustion energy saving。

Step by step hybrid heating furnace

Step by step hybrid heating furnaceIt is a forging heating device using gas as fuel.，multifunctional, with functions such as temper, anneal, heat treatment, Forging heating and hardening and tempering。