What is a Air quenching gas trolley furnace? How much is the price of the forging furnace?

Air quenching gas trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，usually used in Machinery manufacturing, petroleum, electron, Household necessities, light industry and other fields，multifunctional, with functions such as temper, Casting heating, Forging heating, hardening and tempering and quench，super quality and competitive price。

1、Brief introduction of Air quenching gas trolley furnace

Air quenching gas trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Easy to maintain,energy saving and environmental protection,energy-efficient,Strong adaptability,Easy to control，Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Air quenching gas trolley furnace

2、Introduction of advantages of Air quenching gas trolley furnace

The advantages of Air quenching gas trolley furnace are as follows:

1. easy to operate

The operation interface of the Air quenching gas trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Efficient combustion

The Air quenching gas trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Rapid temperature rise

The Air quenching gas trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Improve product quality

Because the Air quenching gas trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Air quenching gas trolley furnace

3、Air quenching gas trolley furnace structure

The Air quenching gas trolley furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Air quenching gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Air quenching gas trolley furnace

4、Air quenching gas trolley furnace application

Air quenching gas trolley furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Air quenching gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Air quenching gas trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Air quenching gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Air quenching gas trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal forging heating

The Air quenching gas trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Air quenching gas trolley furnace

5、Structural characteristics of Air quenching gas trolley furnace

The Air quenching gas trolley furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Air quenching gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Air quenching gas trolley furnace

6、Air quenching gas trolley furnace price advantage

The Air quenching gas trolley furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. product configuration

There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Air quenching gas trolley furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Air quenching gas trolley furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

3. type of operation

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

4. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Air quenching gas trolley furnace have more or less differences in price.

5. technology content

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

Air quenching gas trolley furnace

Air quenching gas trolley furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，multifunctional, with functions such as normalizing, Casting heating, temper, Forging heating and anneal。