Introduction to Intelligent natural gas trolley furnace, advantages, characteristics and principles of heating furnace

Intelligent natural gas trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。The following is to introduce the Intelligent natural gas trolley furnace:

1、Brief introduction of Intelligent natural gas trolley furnace

Intelligent natural gas trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，has been favored by more and more customers.。

Intelligent natural gas trolley furnace

2、Intelligent natural gas trolley furnace structure

The Intelligent natural gas trolley furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Intelligent natural gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Intelligent natural gas trolley furnace

3、Physical picture of Intelligent natural gas trolley furnace

The styles and designs of Intelligent natural gas trolley furnace are diverse, and the specifications and models can be tailored according to users' needs, providing high-definition drawings for our customers' reference.。

Intelligent natural gas trolley furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Introduction of Intelligent natural gas trolley furnace characteristics

Intelligent natural gas trolley furnace has the following characteristics

1. Stable and reliable

The Intelligent natural gas trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the Intelligent natural gas trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The Intelligent natural gas trolley furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Easy to maintain

The structural design of the Intelligent natural gas trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Intelligent natural gas trolley furnace

5、Intelligent natural gas trolley furnace advantage

The advantages of Intelligent natural gas trolley furnace are as follows:

1. Intelligent control

The Intelligent natural gas trolley furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Intelligent natural gas trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Improve product quality

Because the Intelligent natural gas trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Rapid temperature rise

The Intelligent natural gas trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Intelligent natural gas trolley furnace

6、Structural characteristics of Intelligent natural gas trolley furnace

The Intelligent natural gas trolley furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. Radiation chamber

The heat load of the main place for Intelligent natural gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Intelligent natural gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Intelligent natural gas trolley furnace

Intelligent natural gas trolley furnaceUsing regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，it is widely used inHousehold necessities,material,light industry,electron,metallurgy and other industries，It has a wide range of uses, and is often used inImprove production efficiency,Improve production efficiency,Energy conservation and environmental protection,Metal melting and casting,Metal tempering and so on。