Introduction to Mold trolley forging heating furnace, Forging furnace advantages, characteristics and principles

Mold trolley forging heating furnaceIt is a forging heating device using gas as fuel.，it has the functions of temper, heat treatment, Casting heating, quench and normalizing，it can be used in heat treatment, light industry, building materials, surface treatment, Household necessities and other industries，can be customized according to user's needs.。

1、Brief introduction of Mold trolley forging heating furnace

Mold trolley forging heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，It has a wide range of uses, including Improve production efficiency, Metal forging heating, Metal heat treatment, Metal forging heating and Metal melting and casting。

Mold trolley forging heating furnace

2、Mold trolley forging heating furnace field real shot

There are many specifications and models of Mold trolley forging heating furnace, which can be selected by users at will. The high-definition factory map is available for our customers to visit.。

Mold trolley forging heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Mold trolley forging heating furnace principle

Mold trolley forging heating furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，The overall structural design is relatively simple，the main structure includes combustor, Radiation chamber, ventilation system, recovery of waste heat and convection chamber。

Mold trolley forging heating furnace

4、Mold trolley forging heating furnace use

The purpose of Mold trolley forging heating furnace is introduced as follows:

1. Metal forging heating

The Mold trolley forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal heat treatment

In addition to forging heating, Mold trolley forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the Mold trolley forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal forging heating

The Mold trolley forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Mold trolley forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Mold trolley forging heating furnace

5、Introduction of advantages of Mold trolley forging heating furnace

The advantages of Mold trolley forging heating furnace are as follows:

1. Uniform heating

The Mold trolley forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Intelligent control

The Mold trolley forging heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Mold trolley forging heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Multiple fuel options

Although the Mold trolley forging heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Mold trolley forging heating furnace

6、Structural characteristics of Mold trolley forging heating furnace

The Mold trolley forging heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Mold trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Mold trolley forging heating furnace

Mold trolley forging heating furnaceit is usually composed of combustor, ventilation system, Radiation chamber, furnace chamber and ventilation system，Mold trolley forging heating furnaceThe structural design is simple, novel and special.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。