What is a Double door trolley forging heating furnace? Introduction to the principle of forging furnace structure

Double door trolley forging heating furnaceIt is a forging heating device using gas as fuel.，the product looks atmospheric.，Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，It is mostly used in Metal heat treatment, Energy conservation and environmental protection, Metal heat treatment, Metal forging heating, Metal melting and casting, Metal tempering and so on，features include Easy to maintain, energy saving and environmental protection, Easy to control, Stable and reliable and Strong adaptability。The following is to introduce the Double door trolley forging heating furnace:

1、Brief introduction of Double door trolley forging heating furnace

Double door trolley forging heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the functions of Forging heating, temper, normalizing, hardening and tempering and anneal，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

Double door trolley forging heating furnace

2、Double door trolley forging heating furnace display

Double door trolley forging heating furnace HD real shot, a variety of specifications and models display, for our customers to choose at will.。

Double door trolley forging heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Structural characteristics of Double door trolley forging heating furnace

The Double door trolley forging heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Double door trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Double door trolley forging heating furnace

4、Double door trolley forging heating furnace application

Double door trolley forging heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Double door trolley forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal tempering

By properly heating and cooling the metal material, the Double door trolley forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The Double door trolley forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal heat treatment

In addition to forging heating, Double door trolley forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal forging heating

The Double door trolley forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Double door trolley forging heating furnace

5、Double door trolley forging heating furnace performance advantage

Double door trolley forging heating furnaces have the following advantages.

1. Multiple fuel options

Although the Double door trolley forging heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. easy to operate

The operation interface of the Double door trolley forging heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Rapid temperature rise

The Double door trolley forging heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Extend the service life of equipment

The Double door trolley forging heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Double door trolley forging heating furnace

6、Double door trolley forging heating furnace structure composition

The Double door trolley forging heating furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Double door trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Double door trolley forging heating furnace

Double door trolley forging heating furnaceit has been widely used in war industry, aerospace, light industry, material, Machinery manufacturing and other industries，multifunctional, with functions such as Casting heating, quench, heat treatment, Forging heating and temper，it mainly includes convection chamber, combustor, ventilation system, ventilation system and recovery of waste heat。