Introduction to Dual car high-temperature calcination furnace and Forging furnace working principle

Dual car high-temperature calcination furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It is a product series that integrates Metal melting and casting, Metal heat treatment, Metal melting and casting, Energy conservation and environmental protection and Metal tempering。The following is to introduce the Dual car high-temperature calcination furnace:

1、Brief introduction of Dual car high-temperature calcination furnace

Dual car high-temperature calcination furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a common Dual car high-temperature calcination furnace，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。

Dual car high-temperature calcination furnace

2、Dual car high-temperature calcination furnace structure composition

The Dual car high-temperature calcination furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Dual car high-temperature calcination furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Dual car high-temperature calcination furnace

3、Physical picture of Dual car high-temperature calcination furnace

High-definition pictures of Dual car high-temperature calcination furnace of different specifications and models,the product looks beautiful., reliable in quality and trustworthy.。

Dual car high-temperature calcination furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Advantages of Dual car high-temperature calcination furnace principle

Dual car high-temperature calcination furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it can be used in heat treatment, shipping, pharmacy, petroleum, Household necessities and other industries，the main structure includes recovery of waste heat, combustor, convection chamber, ventilation system, furnace chamber and so on，Widely used in Metal forging heating, Improve production efficiency, Energy conservation and environmental protection, Metal tempering and Metal forging heating，it has the functions of Forging heating, normalizing, temper, hardening and tempering and anneal。

Dual car high-temperature calcination furnace

5、Dual car high-temperature calcination furnace field real shot

The following is the live video of Dual car high-temperature calcination furnace designed and produced by One-combustion energy saving for users, from which we can see the Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment. of One-combustion energy savingDual car high-temperature calcination furnace.。

Dual car high-temperature calcination furnace

As you can see from the live video.，One-combustion energy saving the main structure includes Radiation chamber, ventilation system, recovery of waste heat, furnace chamber and convection chamber，This Dual car high-temperature calcination furnaceThe structure is novel, special, advanced, reasonable and scientific.。

6、One-combustion energy saving after-sales service

One-combustion energy saving manufacturer services include three aspects: pre-sale, in-sale and after-sale. Each stage is closely connected with each other, sincerely serving each customer, focusing on customer needs, providing customers with product knowledge training and regularly repairing products for customers, etc., which has been appreciated by new and old customers.。

One-combustion energy saving

Dual car high-temperature calcination furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。