Introduction to Regenerative burner tube quenching furnace, forging furnace specifications, model parameters

Regenerative burner tube quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，features include Easy to maintain, energy saving and environmental protection, Stable and reliable, Strong adaptability and energy-efficient，is a popular Regenerative burner tube quenching furnace，it is an ideal choice for customers to buy Regenerative burner tube quenching furnace。

1、Brief introduction of Regenerative burner tube quenching furnace

Regenerative burner tube quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Widely used inMetal forging heating,Energy conservation and environmental protection,Metal tempering,Metal melting and casting,Improve production efficiency and so on，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，multifunctional, with functions such as Casting heating, hardening and tempering, quench, Forging heating and temper，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。

Regenerative burner tube quenching furnace

2、Regenerative burner tube quenching furnace advantage

The advantages of Regenerative burner tube quenching furnace are as follows:

1. Rapid temperature rise

The Regenerative burner tube quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Intelligent control

The Regenerative burner tube quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Uniform heating

The Regenerative burner tube quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Improve product quality

Because the Regenerative burner tube quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Improve product quality

Because the Regenerative burner tube quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Regenerative burner tube quenching furnace

3、Regenerative burner tube quenching furnace application

Regenerative burner tube quenching furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Regenerative burner tube quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Regenerative burner tube quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Regenerative burner tube quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Regenerative burner tube quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Regenerative burner tube quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative burner tube quenching furnace

4、Structural advantages of Regenerative burner tube quenching furnace

The Regenerative burner tube quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Regenerative burner tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Regenerative burner tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Regenerative burner tube quenching furnace

5、Regenerative burner tube quenching furnace explanation video

On-site aerial photography of Regenerative burner tube quenching furnace。

Regenerative burner tube quenching furnace

As you can see from the live video.，One-combustion energy saving Easy to maintain,Easy to control,Stable and reliable,energy saving and environmental protection,Strong adaptability。

6、Regenerative burner tube quenching furnace advantage

The advantages of Regenerative burner tube quenching furnace are as follows:

1. Wide application range

The Regenerative burner tube quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative burner tube quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Extend the service life of equipment

The Regenerative burner tube quenching furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Rapid temperature rise

The Regenerative burner tube quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Regenerative burner tube quenching furnace

Regenerative burner tube quenching furnaceit is widely used inlight industry,surface treatment,metallurgy,Household necessities,heat treatment and other industries，it is mainly composed of recovery of waste heat, furnace chamber, convection chamber, ventilation system and ventilation system，This Regenerative burner tube quenching furnaceThe overall structural design is relatively simple。