Introduction to Energy saving through forging furnace and heating furnace working principle

Energy saving through forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks atmospheric.，the main structure includes combustor, recovery of waste heat, ventilation system, convection chamber, ventilation system and so on，productThe structural design is simple, novel and special.，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，is based on One-combustion energy saving is carefully developed by One-combustion energy saving combined with advanced technology。

1、Brief introduction of Energy saving through forging furnace

Energy saving through forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include energy-efficient, Easy to control, Easy to maintain, energy saving and environmental protection and Stable and reliable。

Energy saving through forging furnace

2、Introduction of Energy saving through forging furnace characteristics

Energy saving through forging furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Energy saving through forging furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Efficient heating

The Energy saving through forging furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to maintain

The structural design of the Energy saving through forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Stable and reliable

The Energy saving through forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Energy saving through forging furnace

3、Advantages of Energy saving through forging furnace principle

Energy saving through forging furnacein the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it has the functions of quench, Forging heating, temper, heat treatment and Casting heating。

Energy saving through forging furnace

4、Energy saving through forging furnace video live broadcast

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Energy saving through forging furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Energy saving through forging furnace

As you can see from the live video.，One-combustion energy saving at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

5、Energy saving through forging furnace application

Energy saving through forging furnaces have the following purposes.

1. Improve production efficiency

The Energy saving through forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Energy saving through forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The Energy saving through forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Energy saving through forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Energy saving through forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Energy saving through forging furnace

6、How much is the Energy saving through forging furnace?

The Energy saving through forging furnace price is introduced as follows:

1. cost of production

Production costs include raw material costs, labor costs, other costs, etc., which manufacturers need to invest when producing products, but these factors are not certain. They are affected by the market. When one factor in the market changes, the production costs of manufacturers will also change, and the price of Energy saving through forging furnace will also fluctuate to some extent.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. Parameter size

Because there are many models of each product, different customers have different requirements for product performance, and the product specifications and models that are inevitably used will be different. Different models of the same product will lead to different prices.

4. service

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Energy saving through forging furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Energy saving through forging furnace price can meet the purchasing needs of customers.

5. Configuration level

Products of the same style, different configurations, the product price is definitely different, therefore, the Energy saving through forging furnace price is affected by the configuration, and the price varies.

Energy saving through forging furnace

Energy saving through forging furnaceit is widely used inmetallurgy,petroleum,war industry,machinery,chemical industry and other industries，Simple structure and reliable operation.，it is mainly composed of furnace chamber, Radiation chamber, combustor, recovery of waste heat and furnace chamber。