Introduction to Gas tube quenching furnace, introduction to Forging furnace function advantages and characteristics

Gas tube quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，multifunctional, with functions such as hardening and tempering, temper, Casting heating, normalizing and Forging heating。The following is to introduce the Gas tube quenching furnace:

1、Brief introduction of Gas tube quenching furnace

Gas tube quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is carefully developed by One-combustion energy saving combined with advanced technology。

Gas tube quenching furnace

2、Gas tube quenching furnace application

Gas tube quenching furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Gas tube quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Gas tube quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Gas tube quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Gas tube quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Gas tube quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Gas tube quenching furnace

3、Gas tube quenching furnace characteristics

The Gas tube quenching furnace features are as follows:

1. Easy to control

The combustion system and ventilation system of the Gas tube quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. Stable and reliable

The Gas tube quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Efficient heating

The Gas tube quenching furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Strong adaptability

The Gas tube quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Gas tube quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Gas tube quenching furnace

4、Structural advantages of Gas tube quenching furnace

The Gas tube quenching furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Gas tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Gas tube quenching furnace

5、Gas tube quenching furnace display

The following pictures can be used for reference by new and old customers.。

Gas tube quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Gas tube quenching furnaceIt has the functions of Metal forging heating, Energy conservation and environmental protection, Metal tempering, Improve production efficiency and Energy conservation and environmental protection，the product looks atmospheric.，multifunctional, with functions such as heat treatment, hardening and tempering, anneal, quench and anneal。