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Introduction to Through type mold shell roasting furnace, advantages, characteristics and principles of Forging furnace

2025-5-27

Through type mold shell roasting furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。The following is to introduce the Through type mold shell roasting furnace:

1、Brief introduction of Through type mold shell roasting furnace

Through type mold shell roasting furnaceIt is a forging heating device using gas as fuel.,The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

Through type mold shell roasting furnace

Through type mold shell roasting furnace

2、Through type mold shell roasting furnace display

The beauty of Through type mold shell roasting furnace comes from the detail design.。

Through type mold shell roasting furnace

Through type mold shell roasting furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Through type mold shell roasting furnace structure

The Through type mold shell roasting furnace structure is introduced as follows:

  1. furnace chamber
  2. A space for holding metallic materials for heating.

  3. convection chamber
  4. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  5. convection chamber
  6. The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

  7. combustor
  8. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  9. furnace chamber
  10. A space for holding metallic materials for heating.

Through type mold shell roasting furnace

Through type mold shell roasting furnace

4、Through type mold shell roasting furnace function

Through type mold shell roasting furnaceit has the functions of normalizing, hardening and tempering, normalizing, quench and temper,is based on One-combustion energy saving is carefully developed by One-combustion energy saving combined with advanced technology。

Through type mold shell roasting furnace

Through type mold shell roasting furnace

5、Advantages of Through type mold shell roasting furnace principle

Through type mold shell roasting furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,is a kind of Through type mold shell roasting furnace manufactured by One-combustion energy saving。

Through type mold shell roasting furnace

Through type mold shell roasting furnace

6、Through type mold shell roasting furnace field real shot

Through type mold shell roasting furnace styles and designs are diverse, specifications and models can be customized according to customer needs, providing high-definition pictures for new and old customers' reference.。

Through type mold shell roasting furnace

Through type mold shell roasting furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Through type mold shell roasting furnacethe advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.,Simple structure and advanced technology.,it is usually composed of ventilation system, convection chamber, furnace chamber, Radiation chamber and recovery of waste heat,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。