What is a Continuous bright quenching heat treatment furnace? forging furnace specifications, models, and parameters
Continuous bright quenching heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。
1、Brief introduction of Continuous bright quenching heat treatment furnace
Continuous bright quenching heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,it is usually composed of ventilation system, furnace chamber, Radiation chamber, combustor and ventilation system,productThe structure is novel, special, advanced, reasonable and scientific.,at the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,support customization。
Continuous bright quenching heat treatment furnace
2、Working principle of Continuous bright quenching heat treatment furnace
Continuous bright quenching heat treatment furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.,Stable and reliable,energy-efficient,energy saving and environmental protection,Easy to maintain,Strong adaptability,The overall structural design is simple, diverse and beautiful.,structure mainly includes: combustor, recovery of waste heat, Radiation chamber, convection chamber, furnace chamber and so on,is designed by One-combustion energy saving with advanced technology。
Continuous bright quenching heat treatment furnace
3、Structural advantages of Continuous bright quenching heat treatment furnace
The Continuous bright quenching heat treatment furnace has the following structure
- combustor
- convection chamber
- Radiation chamber
- Waste heat recovery system
- furnace chamber
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
The heat load of the main place for Continuous bright quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.
A space for holding metallic materials for heating.
Continuous bright quenching heat treatment furnace
4、Continuous bright quenching heat treatment furnace customer scene picture
Various styles and styles of Continuous bright quenching heat treatment furnace, complete models, for you to choose at will.。
Continuous bright quenching heat treatment furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
5、Continuous bright quenching heat treatment furnace advantage
The advantages of Continuous bright quenching heat treatment furnace are as follows:
- Extend the service life of equipment
- Improve product quality
- Wide application range
- Rapid temperature rise
- Reduce operating costs
The Continuous bright quenching heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.
Because the Continuous bright quenching heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.
The Continuous bright quenching heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.
The Continuous bright quenching heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.
The efficient combustion and waste heat recovery system of the Continuous bright quenching heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.
Continuous bright quenching heat treatment furnace
Continuous bright quenching heat treatment furnaceIt can be used for Metal melting and casting, Metal forging heating, Metal tempering, Metal heat treatment, Improve production efficiency, Energy conservation and environmental protection and so on,it mainly includes recovery of waste heat, convection chamber, ventilation system, ventilation system and furnace chamber。
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