Introduction to continuous heating furnace, forging furnace specifications, model parameters
continuous heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,usually used in light industry, shipping, shipping, machinery, electron and other fields,the product looks beautiful.。
1、Brief introduction of continuous heating furnace
continuous heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,is a popular continuous heating furnace,Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.,It has the functions of Improve production efficiency, Metal forging heating, Energy conservation and environmental protection, Metal melting and casting and Metal melting and casting,is based on One-combustion energy saving is a kind of continuous heating furnace manufactured by One-combustion energy saving。
continuous heating furnace
2、continuous heating furnace function
continuous heating furnacemultifunctional, with functions such as hardening and tempering, quench, temper, normalizing and anneal,in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。
continuous heating furnace
3、continuous heating furnace video
On-site aerial photography of continuous heating furnace。
continuous heating furnace
As you can see from the live video.,One-combustion energy saving It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。
4、continuous heating furnace structure composition
The continuous heating furnace structure is introduced as follows:
- combustor
- Waste heat recovery system
- Radiation chamber
- convection chamber
- ventilation system
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
The heat load of the main place for continuous heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
continuous heating furnace
5、continuous heating furnace advantage
The advantages of continuous heating furnace are as follows:
- Reduce operating costs
- Improve product quality
- Wide application range
- Efficient combustion
- Multiple fuel options
The efficient combustion and waste heat recovery system of the continuous heating furnace can significantly reduce energy consumption, thus reducing operating costs.
Because the continuous heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.
The continuous heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.
The continuous heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.
Although the continuous heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.
continuous heating furnace
continuous heating furnacethe principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,it has the functions of heat treatment, Casting heating, Forging heating, hardening and tempering and heat treatment。
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