What is a Regenerative burner roller furnace? Introduction to the advantages and characteristics of forging furnace functions

Regenerative burner roller furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，super quality and competitive price。

1、Brief introduction of Regenerative burner roller furnace

Regenerative burner roller furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，Simple structure and reliable operation.，the main structure includes ventilation system, convection chamber, recovery of waste heat, Radiation chamber, furnace chamber and so on，support customization。

Regenerative burner roller furnace

2、Regenerative burner roller furnace advantage

The advantages of Regenerative burner roller furnace are as follows:

1. Rapid temperature rise

The Regenerative burner roller furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Intelligent control

The Regenerative burner roller furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative burner roller furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Efficient combustion

The Regenerative burner roller furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Wide application range

The Regenerative burner roller furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Regenerative burner roller furnace

3、Regenerative burner roller furnace HD real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Regenerative burner roller furnacet operation, and helps customers to deeply understand the Regenerative burner roller furnace production process and production site, and gain favorable comments and recognition from customers.。

Regenerative burner roller furnace

As you can see from the live video.，One-combustion energy saving is a kind of high quality and low price Regenerative burner roller furnace。

4、Regenerative burner roller furnace application

Regenerative burner roller furnaces have the following purposes.

1. Improve production efficiency

The Regenerative burner roller furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Energy conservation and environmental protection

The Regenerative burner roller furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Regenerative burner roller furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative burner roller furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal forging heating

The Regenerative burner roller furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Regenerative burner roller furnace

5、Regenerative burner roller furnace structure

The Regenerative burner roller furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Regenerative burner roller furnace

6、How much is the Regenerative burner roller furnace?

The Regenerative burner roller furnace price is introduced as follows:

1. product costs

Cost is a direct and fundamental factor that affects the price of Regenerative burner roller furnace. The manufacturing cost is reflected in the capital investment spent on raw materials, labor and technology, which is high in cost, high in Regenerative burner roller furnace price, low in cost and low in price.

2. Quality advantages and disadvantages

The condition of the product itself has a great influence on its price, and the cost of the product with excellent quality is higher, which will lead to the increase of the selling price of the product. Therefore, this is an important factor that causes the price fluctuation and change of the Regenerative burner roller furnace.

3. technology content

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

4. service

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Regenerative burner roller furnace price and service can meet the actual needs of customers.

5. Manufacturer's sales model

If there is no middleman to earn the difference, then the Regenerative burner roller furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

Regenerative burner roller furnace

Regenerative burner roller furnaceUsing regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。