What is a Spheroidization annealing heating furnace? Introduction to the Working Principle of Forging furnace

Spheroidization annealing heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，at runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is a kind of high quality and low price Spheroidization annealing heating furnace。The following is to introduce the Spheroidization annealing heating furnace:

1、Brief introduction of Spheroidization annealing heating furnace

Spheroidization annealing heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，is designed by One-combustion energy saving with advanced technology。

Spheroidization annealing heating furnace

2、Structural advantages of Spheroidization annealing heating furnace

The Spheroidization annealing heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Spheroidization annealing heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. furnace chamber

A space for holding metallic materials for heating.

Spheroidization annealing heating furnace

3、Spheroidization annealing heating furnace function

Spheroidization annealing heating furnaceit has the functions of Casting heating, hardening and tempering, heat treatment, Forging heating and Casting heating，the main features are Stable and reliable, Easy to maintain, Strong adaptability, energy-efficient and energy saving and environmental protection，be loved by our customers.。

Spheroidization annealing heating furnace

4、Physical picture of Spheroidization annealing heating furnace

The beauty of Spheroidization annealing heating furnace comes from the detail design.。

Spheroidization annealing heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Spheroidization annealing heating furnace price advantage

The Spheroidization annealing heating furnace price is introduced as follows:

1. Product technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

2. raw material

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

3. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Spheroidization annealing heating furnace price and service can meet the actual needs of customers.

4. market supply and demand

The Spheroidization annealing heating furnace market is always a fluctuating variable value. When the demand for this product in the market is far greater than the supply, the product price will be higher. On the other hand, when the market demand is much less than the supply, manufacturers are eager to sell their products and lower their prices appropriately.

5. specifications and models

Because the specifications and models of products are different, their specifications and configurations are not the same. As we all know, the cost of products with high configuration will be higher, and vice versa, because there is a close relationship between product sales price and specifications and models.

Spheroidization annealing heating furnace

6、One-combustion energy saving workshop real shot

The following is the live video of Spheroidization annealing heating furnace designed and produced by One-combustion energy saving for users, from which we can see the Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes. of One-combustion energy savingProduction and processing的Spheroidization annealing heating furnace.。

Spheroidization annealing heating furnace

As you can see from the live video.One-combustion energy saving multifunctional, with functions such as Forging heating, hardening and tempering, quench, normalizing and temper。

Spheroidization annealing heating furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，it has the structure of ventilation system, recovery of waste heat, Radiation chamber, combustor and ventilation system。