What is a Quenching heat treatment industrial furnace? Introduction to the principle of Forging furnace structure

Quenching heat treatment industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，features include Stable and reliable, Easy to control, Strong adaptability, energy-efficient and Easy to maintain，support customization。

1、Brief introduction of Quenching heat treatment industrial furnace

Quenching heat treatment industrial furnaceIt is a forging heating device using gas as fuel.，is a kind of Quenching heat treatment industrial furnace manufactured by One-combustion energy saving。

Quenching heat treatment industrial furnace

2、Quenching heat treatment industrial furnace structure composition

The Quenching heat treatment industrial furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for Quenching heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Quenching heat treatment industrial furnace

3、Quenching heat treatment industrial furnace working site

The following is the live video of Quenching heat treatment industrial furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment. of One-combustion energy savingproduce的Quenching heat treatment industrial furnace.。

Quenching heat treatment industrial furnace

As you can see from the live video.，One-combustion energy saving the product looks beautiful.。

4、Quenching heat treatment industrial furnace function

Quenching heat treatment industrial furnacemultifunctional, with functions such as heat treatment, quench, temper, normalizing and anneal，at work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it can be used in war industry, Machinery manufacturing, surface treatment, pharmacy, metallurgy and other industries，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，be of high quality。

Quenching heat treatment industrial furnace

5、Introduction of Quenching heat treatment industrial furnace characteristics

Quenching heat treatment industrial furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Quenching heat treatment industrial furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Easy to maintain

The structural design of the Quenching heat treatment industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Stable and reliable

The Quenching heat treatment industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Stable and reliable

The Quenching heat treatment industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Quenching heat treatment industrial furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Quenching heat treatment industrial furnace

Quenching heat treatment industrial furnaceit is widely used inautomobile,shipping,Household necessities,machinery,chemical industry and other industries，it has the functions of hardening and tempering, quench, heat treatment, temper and Casting heating。