What is a Fully automatic quenching heat treatment furnace? heating furnace specifications, models, and parameters

Fully automatic quenching heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，is a common Fully automatic quenching heat treatment furnace，favorable price，reliable quality。

1、Brief introduction of Fully automatic quenching heat treatment furnace

Fully automatic quenching heat treatment furnaceIt is a forging heating device using gas as fuel.，widely used in metallurgy, pharmacy, electron, war industry, Machinery manufacturing and other fields。

Fully automatic quenching heat treatment furnace

2、Fully automatic quenching heat treatment furnace performance advantage

The advantages of Fully automatic quenching heat treatment furnace are as follows:

1. Rapid temperature rise

The Fully automatic quenching heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Uniform heating

The Fully automatic quenching heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Multiple fuel options

Although the Fully automatic quenching heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Extend the service life of equipment

The Fully automatic quenching heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Intelligent control

The Fully automatic quenching heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Fully automatic quenching heat treatment furnace

3、Fully automatic quenching heat treatment furnace explanation video

The following is the live video of Fully automatic quenching heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs. of One-combustion energy savingFully automatic quenching heat treatment furnace.。

Fully automatic quenching heat treatment furnace

As you can see from the live video.，One-combustion energy saving it has the functions of quench, Casting heating, Forging heating, anneal and temper。

4、Fully automatic quenching heat treatment furnace structure

The Fully automatic quenching heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Fully automatic quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Fully automatic quenching heat treatment furnace

5、Fully automatic quenching heat treatment furnace quotation

The Fully automatic quenching heat treatment furnace price is introduced as follows:

1. manufacturing cost

The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

2. Less intermediate links

What kind of sales methods manufacturers have has an intuitive impact on product prices. If it is a direct selling manufacturer, the manufacturer sells directly to customers, and there is no intermediate price difference, which can benefit customers to a greater extent.

3. product model

Different customers need different output, different specifications, different product configurations, and their Fully automatic quenching heat treatment furnace prices are also different. The bigger the specification, the stronger the performance of the product and the higher the quotation.

4. After-sales service level

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Fully automatic quenching heat treatment furnace price and service can meet the actual needs of customers.

5. product quality

As we all know, the service life of products with excellent quality will be longer, and at the same time, the benefits created by such products for customers will be higher, which will lead to an increase in the cost of products and a high sales price of products.

Fully automatic quenching heat treatment furnace

6、How to choose the right product manufacturer?

Choosing a suitable Fully automatic quenching heat treatment furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Fully automatic quenching heat treatment furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Fully automatic quenching heat treatment furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Widely used inEnergy conservation and environmental protection,Metal melting and casting,Metal heat treatment,Improve production efficiency,Metal forging heating and so on。