Introduction to Rapid quenching heat treatment heating furnace and forging furnace working principle

Rapid quenching heat treatment heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，multifunctional, with functions such as temper, hardening and tempering, Casting heating, heat treatment and heat treatment，is based on One-combustion energy saving is a kind of Rapid quenching heat treatment heating furnace manufactured by One-combustion energy saving。

1、Brief introduction of Rapid quenching heat treatment heating furnace

Rapid quenching heat treatment heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，be loved by our customers.。

Rapid quenching heat treatment heating furnace

2、Rapid quenching heat treatment heating furnace function

Rapid quenching heat treatment heating furnaceit has the functions of anneal, Forging heating, temper, quench and Casting heating，modern technology，The price is low and affordable。

Rapid quenching heat treatment heating furnace

3、Rapid quenching heat treatment heating furnace video live broadcast

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Rapid quenching heat treatment heating furnacet operation, and helps customers to deeply understand the Rapid quenching heat treatment heating furnace production process and production site, and gain favorable comments and recognition from customers.。

Rapid quenching heat treatment heating furnace

As you can see from the live video.，One-combustion energy saving the principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

4、Structural characteristics of Rapid quenching heat treatment heating furnace

The Rapid quenching heat treatment heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Rapid quenching heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. furnace chamber

A space for holding metallic materials for heating.

Rapid quenching heat treatment heating furnace

5、Rapid quenching heat treatment heating furnace application

Rapid quenching heat treatment heating furnaces have the following purposes.

1. Improve production efficiency

The Rapid quenching heat treatment heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Rapid quenching heat treatment heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Rapid quenching heat treatment heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal forging heating

The Rapid quenching heat treatment heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Rapid quenching heat treatment heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Rapid quenching heat treatment heating furnace

6、Rapid quenching heat treatment heating furnace price concessions

The Rapid quenching heat treatment heating furnace price is introduced as follows:

1. market competition

In order to build their own brands, some manufacturers deliberately reduce the price of Rapid quenching heat treatment heating furnace. The price of competitors will affect the pricing of equipment more or less, and the price may be lower.

2. cost of production

If the cost of the product is high, the selling price of the product will be high, so the cost input is an important factor that causes the price change of the Rapid quenching heat treatment heating furnace.

3. Company size

The nature of the manufacturer can also greatly affect the price of the Rapid quenching heat treatment heating furnace. General manufacturers are divided into direct sellers, agents and middlemen. If they are direct selling manufacturers, there are not too many intermediate links, and their sales prices are low.

4. service

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Rapid quenching heat treatment heating furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Rapid quenching heat treatment heating furnace price can meet the purchasing needs of customers.

5. technology content

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

Rapid quenching heat treatment heating furnace

Rapid quenching heat treatment heating furnacewidely used inshipping,shipping,Household necessities,electron,light industry and other industries，it has the characteristics of energy saving and environmental protection, Easy to maintain, Strong adaptability, energy-efficient and Easy to maintain。