Introduction to Fully automatic continuous heat treatment furnace, advantages, characteristics and principles of heating furnace

Fully automatic continuous heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，generally, it is composed of ventilation system, recovery of waste heat, convection chamber, Radiation chamber, ventilation system and other major components，widely used in light industry, war industry, pharmacy, Machinery manufacturing, shipping and other fields，Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，Commonly used inMetal forging heating,Metal heat treatment,Energy conservation and environmental protection,Improve production efficiency,Metal tempering and so on。The following is to introduce the Fully automatic continuous heat treatment furnace:

1、Brief introduction of Fully automatic continuous heat treatment furnace

Fully automatic continuous heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Fully automatic continuous heat treatment furnace

2、Fully automatic continuous heat treatment furnace function

Fully automatic continuous heat treatment furnaceit has the functions of temper, hardening and tempering, quench, hardening and tempering and temper，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

Fully automatic continuous heat treatment furnace

3、Fully automatic continuous heat treatment furnace characteristics

The Fully automatic continuous heat treatment furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Efficient heating

The Fully automatic continuous heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Stable and reliable

The Fully automatic continuous heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Fully automatic continuous heat treatment furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Easy to maintain

The structural design of the Fully automatic continuous heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Fully automatic continuous heat treatment furnace

4、Working principle of Fully automatic continuous heat treatment furnace

Fully automatic continuous heat treatment furnaceat work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。

Fully automatic continuous heat treatment furnace

5、Fully automatic continuous heat treatment furnace structure

The Fully automatic continuous heat treatment furnace structure is introduced as follows:

1. Radiation chamber

The heat load of the main place for Fully automatic continuous heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Fully automatic continuous heat treatment furnace

6、How much is the Fully automatic continuous heat treatment furnace?

The Fully automatic continuous heat treatment furnace price is introduced as follows:

1. Product configuration difference

Configuration refers to the hardware composition of the product, which mainly includes material selection, parts selection, etc. The higher the overall configuration of the product, the higher the price of the Fully automatic continuous heat treatment furnace, which is beyond doubt. One-combustion energy saving makes every product with great care in the attitude of being highly responsible to customers, so the price of One-combustion energy saving Fully automatic continuous heat treatment furnace is reasonable for products with the same configuration.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. technology content

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

4. product quality

If the quality of the product is guaranteed, its service life will be longer. At the same time, the more perfect the performance, the more economic value can be created for customers, and the price of such products will be higher. One-combustion energy saving has strictly controlled the quality and the sales price is also reasonable.

5. market supply and demand

Generally, when the supply of Fully automatic continuous heat treatment furnace exceeds the demand in the market, the product price will naturally decrease, on the contrary, the product price will increase.

Fully automatic continuous heat treatment furnace

Fully automatic continuous heat treatment furnaceIt is a forging heating device using gas as fuel.，it is mainly composed of ventilation system, furnace chamber, convection chamber, combustor and Radiation chamber，it can be used in building materials, machinery, metallurgy, petroleum, surface treatment and other industries。