Introduction to Copper plate heating furnace, advantages, characteristics and principles of heating furnace

Copper plate heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks beautiful.，is developed and improved by One-combustion energy saving。The following is to introduce the Copper plate heating furnace:

1、Brief introduction of Copper plate heating furnace

Copper plate heating furnaceIt is a forging heating device using gas as fuel.，Mainly used forMetal heat treatment,Metal tempering,Improve production efficiency,Metal melting and casting andEnergy conservation and environmental protection，is a Copper plate heating furnace。

Copper plate heating furnace

2、Copper plate heating furnace use

The purpose of Copper plate heating furnace is introduced as follows:

1. Metal forging heating

The Copper plate heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal tempering

By properly heating and cooling the metal material, the Copper plate heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The Copper plate heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Copper plate heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Copper plate heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Copper plate heating furnace

3、Introduction of Copper plate heating furnace characteristics

Copper plate heating furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Copper plate heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Strong adaptability

The Copper plate heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Easy to maintain

The structural design of the Copper plate heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Stable and reliable

The Copper plate heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

The combustion system and ventilation system of the Copper plate heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Copper plate heating furnace

4、Advantages of Copper plate heating furnace principle

Copper plate heating furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the main structure includes Radiation chamber, recovery of waste heat, furnace chamber, recovery of waste heat, combustor and so on，Copper plate heating furnaceSimple structure and advanced technology.，is a kind of high quality and low price Copper plate heating furnace，support customization。

Copper plate heating furnace

5、Copper plate heating furnace structure

The Copper plate heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Copper plate heating furnace

6、Brief introduction of One-combustion energy saving

One-combustion energy saving is a professional and large-scale Copper plate heating furnace manufacturer, which has many years of production and operation, complete production facilities, skilled staff and high production capacity and product quality. It is a Copper plate heating furnace manufacturer trusted by consumers at present.。

One-combustion energy saving

Copper plate heating furnaceit has the functions of anneal, Forging heating, quench, temper and hardening and tempering，at the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。