Introduction to Quenching furnace box type, introduction to heating furnace advantages and characteristics

Quenching furnace box typeIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，widely used in pharmacy, Machinery manufacturing, machinery, petroleum, metallurgy and other fields，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，support customization。The following is to introduce the Quenching furnace box type:

1、Brief introduction of Quenching furnace box type

Quenching furnace box typeIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is designed by One-combustion energy saving with advanced technology。

Quenching furnace box type

2、Quenching furnace box type advantage

The advantages of Quenching furnace box type are as follows:

1. Rapid temperature rise

The Quenching furnace box type can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Quenching furnace box type can significantly reduce energy consumption, thus reducing operating costs.

3. easy to operate

The operation interface of the Quenching furnace box type is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Efficient combustion

The Quenching furnace box type adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Wide application range

The Quenching furnace box type is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Quenching furnace box type

3、Quenching furnace box type characteristics

The Quenching furnace box type features are as follows:

1. Efficient heating

The Quenching furnace box type can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Strong adaptability

The Quenching furnace box type can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Stable and reliable

The Quenching furnace box type has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Efficient heating

The Quenching furnace box type can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Easy to maintain

The structural design of the Quenching furnace box type is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Quenching furnace box type

4、Structural characteristics of Quenching furnace box type

The Quenching furnace box type structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Quenching furnace box type heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Quenching furnace box type

5、Quenching furnace box type use

The purpose of Quenching furnace box type is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Quenching furnace box types can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Quenching furnace box type can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal tempering

By properly heating and cooling the metal material, the Quenching furnace box type can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Quenching furnace box types can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Quenching furnace box types can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Quenching furnace box type

Quenching furnace box typeIt has the functions of Energy conservation and environmental protection, Improve production efficiency, Metal forging heating, Metal heat treatment and Improve production efficiency，it has the characteristics of energy-efficient, Strong adaptability, energy saving and environmental protection, Easy to control and Stable and reliable，it has the functions of anneal, Casting heating, hardening and tempering, Forging heating and quench。