What is a Ring gear heating furnace? Introduction to the Working Principle of heating furnace

Ring gear heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks beautiful.，widely used in aerospace, Household necessities, petroleum, chemical industry, petroleum and other fields，is a popular Ring gear heating furnace，It has a wide range of uses, and is often used inEnergy conservation and environmental protection,Metal melting and casting,Improve production efficiency,Metal heat treatment,Energy conservation and environmental protection and so on。

1、Brief introduction of Ring gear heating furnace

Ring gear heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it can be used in pharmacy, Household necessities, machinery, heat treatment, light industry and other industries，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，is carefully developed by One-combustion energy saving combined with advanced technology。

Ring gear heating furnace

2、Ring gear heating furnace application

Ring gear heating furnaces have the following purposes.

1. Improve production efficiency

The Ring gear heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Ring gear heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal tempering

By properly heating and cooling the metal material, the Ring gear heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Energy conservation and environmental protection

The Ring gear heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Ring gear heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Ring gear heating furnace

3、Ring gear heating furnace performance advantage

Ring gear heating furnaces have the following advantages.

1. Intelligent control

The Ring gear heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Extend the service life of equipment

The Ring gear heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Rapid temperature rise

The Ring gear heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Ring gear heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Improve product quality

Because the Ring gear heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Ring gear heating furnace

4、Introduction of Ring gear heating furnace characteristics

Ring gear heating furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Easy to maintain

The structural design of the Ring gear heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Strong adaptability

The Ring gear heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Ring gear heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Easy to control

The combustion system and ventilation system of the Ring gear heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Ring gear heating furnace

5、Functional advantages of Ring gear heating furnace

Ring gear heating furnaces have the following advantages.

1. Multiple fuel options

Although the Ring gear heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Uniform heating

The Ring gear heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Wide application range

The Ring gear heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. easy to operate

The operation interface of the Ring gear heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Efficient combustion

The Ring gear heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Ring gear heating furnace

6、Structural characteristics of Ring gear heating furnace

The Ring gear heating furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. Radiation chamber

The heat load of the main place for Ring gear heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Ring gear heating furnace

Ring gear heating furnacethe advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，The overall structural design is relatively simple，it is mainly composed of Radiation chamber, combustor, ventilation system, furnace chamber and convection chamber。