What is a Leaf spring heating furnace? Introduction to the Working Principle of Forging furnace

Leaf spring heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，The overall structural design is relatively simple and compact.，generally, it is composed of ventilation system, recovery of waste heat, Radiation chamber, ventilation system, recovery of waste heat and other major components，it has the functions of Forging heating, hardening and tempering, anneal, Casting heating and temper。The following is to introduce the Leaf spring heating furnace:

1、Brief introduction of Leaf spring heating furnace

Leaf spring heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，it has the characteristics of Strong adaptability, energy-efficient, energy saving and environmental protection, Stable and reliable and Easy to control，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，it is widely used insurface treatment,petroleum,aerospace,electron,shipping and other industries。

Leaf spring heating furnace

2、Leaf spring heating furnace characteristics

The Leaf spring heating furnace features are as follows:

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Leaf spring heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Stable and reliable

The Leaf spring heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Leaf spring heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Easy to control

The combustion system and ventilation system of the Leaf spring heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Leaf spring heating furnace

3、Structural characteristics of Leaf spring heating furnace

The Leaf spring heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Leaf spring heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Leaf spring heating furnace

4、Leaf spring heating furnace picture

High-definition pictures of One-combustion energy saving Leaf spring heating furnace, showing different specifications and models.。

Leaf spring heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Working principle of Leaf spring heating furnace

Leaf spring heating furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as quench, normalizing, heat treatment, Forging heating and normalizing，it is mainly composed of furnace chamber, convection chamber, Radiation chamber, combustor and ventilation system，productThe structure is novel, special, advanced, reasonable and scientific.，widely used in machinery, building materials, light industry, Household necessities, metallurgy and other fields，is a popular Leaf spring heating furnace。

Leaf spring heating furnace

6、Leaf spring heating furnace price

The Leaf spring heating furnace price is introduced as follows:

1. regional advantages

There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.

2. Proper management mode

One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

3. Manufacturer's strength

Our company's expected profit value of Leaf spring heating furnace is relatively low, and adopts the sales policy of small profits but quick turnover, so the price positioning of Leaf spring heating furnace is relatively low.

4. Different regions

One-combustion energy saving located in Jinan., the transportation here is developed and convenient, and the products can be transported to the designated place in a short time, which saves customers a sum of transportation expenses.

5. market supply and demand

Market supply and demand is the main objective factor to determine the price, and the imbalance between supply and demand affects the price change. Generally speaking, when the Leaf spring heating furnace market is in short supply, its price will increase relatively; On the contrary, when the supply exceeds the demand, it also indicates that the competition among manufacturers is fierce. In order to better improve the visibility of manufacturers and occupy a more favorable market position, manufacturers will generally lower their prices appropriately; Only when the market supply and demand reach a balanced state can its normal price be realized.

Leaf spring heating furnace

Leaf spring heating furnacethe main features are energy-efficient, energy saving and environmental protection, Stable and reliable, Easy to maintain and Easy to control，It can be used for Metal melting and casting, Metal tempering, Metal heat treatment, Metal forging heating, Improve production efficiency, Metal heat treatment and so on，is a kind of high quality and low price Leaf spring heating furnace。