Introduction to Direct fired forging furnace, forging furnace advantages, characteristics and principles

Direct fired forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

1、Brief introduction of Direct fired forging furnace

Direct fired forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a kind of Direct fired forging furnace manufactured by One-combustion energy saving。

Direct fired forging furnace

2、Direct fired forging furnace application

Direct fired forging furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Direct fired forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Direct fired forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Direct fired forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Direct fired forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, Direct fired forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Direct fired forging furnace

3、Introduction of Direct fired forging furnace characteristics

Direct fired forging furnace has the following characteristics

1. Easy to maintain

The structural design of the Direct fired forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The Direct fired forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Direct fired forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Easy to maintain

The structural design of the Direct fired forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Efficient heating

The Direct fired forging furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Direct fired forging furnace

4、Introduction of advantages of Direct fired forging furnace

The advantages of Direct fired forging furnace are as follows:

1. Multiple fuel options

Although the Direct fired forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Intelligent control

The Direct fired forging furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Wide application range

The Direct fired forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Extend the service life of equipment

The Direct fired forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Direct fired forging furnace

5、Direct fired forging furnace structure composition

The Direct fired forging furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Direct fired forging furnace

6、Direct fired forging furnace quotation

The Direct fired forging furnace price is introduced as follows:

1. service

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Direct fired forging furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Direct fired forging furnace price can meet the purchasing needs of customers.

2. product configuration

Products of the same style, different configurations, the product price is definitely different, therefore, the Direct fired forging furnace price is affected by the configuration, and the price varies.

3. Product technology

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

4. quality

The Direct fired forging furnace is made of high-quality materials, and the cost of the product is high, so the price of the product will also rise. One-combustion energy saving has always adhered to high quality in the construction of Direct fired forging furnace and won the trust of customers.

5. sales mode

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Direct fired forging furnace is low.

Direct fired forging furnace

Direct fired forging furnaceit is widely used in electron, chemical industry, building materials, aerospace and pharmacy，it has the characteristics of Easy to maintain, energy-efficient, Easy to control, energy saving and environmental protection and Stable and reliable。