Introduction to Regenerative gas roller furnace and forging furnace advantages and features

Regenerative gas roller furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，multifunctional, with functions such as quench, normalizing, Forging heating, temper and Casting heating，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，widely used in automobile, war industry, building materials, light industry, shipping and other fields，is a Regenerative gas roller furnace newly developed by One-combustion energy saving。The following is to introduce the Regenerative gas roller furnace:

1、Brief introduction of Regenerative gas roller furnace

Regenerative gas roller furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，usually used in petroleum, aerospace, shipping, light industry, metallurgy and other fields，Widely used in Metal tempering, Energy conservation and environmental protection, Improve production efficiency, Metal forging heating and Metal heat treatment。

Regenerative gas roller furnace

2、Regenerative gas roller furnace video live broadcast

On-site aerial photography of Regenerative gas roller furnace。

Regenerative gas roller furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it is mainly composed of recovery of waste heat, combustor, ventilation system, convection chamber and furnace chamber。

3、Video analysis of Regenerative gas roller furnace

You can buy Regenerative gas roller furnace according to your needs and show you product videos.。

Regenerative gas roller furnace

As you can see from the live video.，One-combustion energy saving Widely used inEnergy conservation and environmental protection,Metal tempering,Metal forging heating,Improve production efficiency,Metal melting and casting and so on。

4、Regenerative gas roller furnace structure

The Regenerative gas roller furnace has the following structure

1. Radiation chamber

The heat load of the main place for Regenerative gas roller furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Regenerative gas roller furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Regenerative gas roller furnace

5、How much is the Regenerative gas roller furnace?

The Regenerative gas roller furnace price is introduced as follows:

1. Manufacturer scale

The products manufactured by manufacturers of different scales are also different. Large-scale manufacturers have advanced production technology, the quality of products manufactured is reliable, and large-scale manufacturers have perfect after-sales service, which can provide greater protection for customers and the products manufactured are more cost-effective. Therefore, customers should try to choose large manufacturers to purchase.

2. Brand strength

At present, there are various brands of Regenerative gas roller furnace in Jinan, Shandong province. The performance, quality and after-sales of products under different brands are different, and the prices of Regenerative gas roller furnace are different.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. select a qualified person

The raw materials used by manufacturers of different products will definitely be different. Some manufacturers use good raw materials for processing, and the cost of producing and manufacturing products is definitely high. If the quality of products produced by manufacturers is not guaranteed and the materials used are not very good, then the production cost of products will be low, and the price will be very low.

5. Configuration difference

Configuration refers to the hardware composition of the product, which mainly includes material selection, parts selection, etc. The higher the overall configuration of the product, the higher the price of the Regenerative gas roller furnace, which is beyond doubt. One-combustion energy saving makes every product with great care in the attitude of being highly responsible to customers, so the price of One-combustion energy saving Regenerative gas roller furnace is reasonable for products with the same configuration.

Regenerative gas roller furnace

6、One-combustion energy saving service

It takes a long time to buy the product back, and if the after-sales service is not guaranteed, it will also produce higher expenses. Therefore, when purchasing the Regenerative gas roller furnace, we should pay special attention to the after-sales situation of the manufacturer. One-combustion energy saving provides customers with perfect pre-sale, in-sale and after-sale services, completely dispelling customers' worries and enjoying One-combustion energy saving's full-station service experience with peace of mind.。

One-combustion energy saving

Regenerative gas roller furnacethe product looks beautiful.，Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，is a Regenerative gas roller furnace。