What is a Full fiber well quenching furnace? How much is the price of the heating furnace?

Full fiber well quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is widely used inpetroleum,light industry,electron,Machinery manufacturing,war industry and other industries，it has the functions of Forging heating, temper, heat treatment, anneal and hardening and tempering，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，is an advanced Full fiber well quenching furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Full fiber well quenching furnace

Full fiber well quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the characteristics of energy-efficient, Strong adaptability, energy saving and environmental protection, Easy to maintain and energy saving and environmental protection，the main structure includes combustor, Radiation chamber, furnace chamber, convection chamber, ventilation system and so on，Full fiber well quenching furnaceThe structural design is more advanced and reasonable.，low in price。

Full fiber well quenching furnace

2、Working principle of Full fiber well quenching furnace

Full fiber well quenching furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，the product looks beautiful.，widely used inHousehold necessities,aerospace,building materials,chemical industry,metallurgy and other industries，is a common Full fiber well quenching furnace。

Full fiber well quenching furnace

3、Full fiber well quenching furnace use

The purpose of Full fiber well quenching furnace is introduced as follows:

1. Metal forging heating

The Full fiber well quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Full fiber well quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal forging heating

The Full fiber well quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Full fiber well quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Full fiber well quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Full fiber well quenching furnace

4、Full fiber well quenching furnace structure

The Full fiber well quenching furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Full fiber well quenching furnace

5、Full fiber well quenching furnace principle

Full fiber well quenching furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it has the structure of combustor, recovery of waste heat, Radiation chamber, ventilation system and Radiation chamber。

Full fiber well quenching furnace

6、Full fiber well quenching furnace real shot picture

One-combustion energy saving Full fiber well quenching furnace complete specifications and models, new and old customers can choose at will, and high-definition pictures are available for customers' reference.。

Full fiber well quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Full fiber well quenching furnaceit has the characteristics of Stable and reliable, energy-efficient, Strong adaptability, Easy to control and Easy to maintain，widely used in pharmacy, material, heat treatment, machinery, shipping and other fields。