Introduction to Continuous well quenching furnace, forging furnace advantages, characteristics and principles

Continuous well quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，multifunctional, with functions such as anneal, quench, heat treatment, quench and normalizing，structure mainly includes: Radiation chamber, convection chamber, furnace chamber, combustor, Radiation chamber and so on，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，it has the characteristics of Strong adaptability, Stable and reliable, Easy to control, Easy to maintain and Strong adaptability。

1、Brief introduction of Continuous well quenching furnace

Continuous well quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Continuous well quenching furnace

2、Structural characteristics of Continuous well quenching furnace

The Continuous well quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous well quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Continuous well quenching furnace

3、Continuous well quenching furnace video live broadcast

You can buy Continuous well quenching furnace according to your needs and show you Continuous well quenching furnace videos.。

Continuous well quenching furnace

As you can see from the live video.，One-combustion energy saving it is widely used inlight industry,material,automobile,shipping,electron and other industries。

4、Continuous well quenching furnace application

Continuous well quenching furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous well quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Continuous well quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Continuous well quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Continuous well quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Energy conservation and environmental protection

The Continuous well quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Continuous well quenching furnace

5、How much is the Continuous well quenching furnace?

The Continuous well quenching furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. Product configuration difference

Configuration refers to the hardware composition of the product, which mainly includes material selection, parts selection, etc. The higher the overall configuration of the product, the higher the price of the Continuous well quenching furnace, which is beyond doubt. One-combustion energy saving makes every product with great care in the attitude of being highly responsible to customers, so the price of One-combustion energy saving Continuous well quenching furnace is reasonable for products with the same configuration.

3. market supply and demand

In order to build their own brands, some manufacturers deliberately reduce the price of Continuous well quenching furnace. The price of competitors will affect the pricing of equipment more or less, and the price may be lower.

4. regional advantages

One-combustion energy saving the site is located at:Shandong(Province), the transportation here is developed and convenient, and the products can be transported to the designated place in a short time, which saves customers a sum of transportation expenses.

5. Manufacturer scale

There are many Continuous well quenching furnace manufacturers on the market. Different manufacturers spend different costs, such as material costs, labor costs, manufacturing costs, etc., and their products are quoted differently.

Continuous well quenching furnace

6、How to choose the right product manufacturer?

Choosing a suitable Continuous well quenching furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Continuous well quenching furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Continuous well quenching furnaceWidely used in Metal forging heating, Metal melting and casting, Metal heat treatment, Metal tempering and Improve production efficiency，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。