What is a Well type quenching heating furnace? How much is the price of the Forging furnace?

Well type quenching heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a common Well type quenching heating furnace，it has the characteristics of energy-efficient, Easy to control, Stable and reliable, Easy to maintain and Easy to control。

1、Brief introduction of Well type quenching heating furnace

Well type quenching heating furnaceIt is a forging heating device using gas as fuel.，has been favored by more and more customers.。

Well type quenching heating furnace

2、Well type quenching heating furnace use

The purpose of Well type quenching heating furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Well type quenching heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Well type quenching heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Energy conservation and environmental protection

The Well type quenching heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Well type quenching heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal tempering

By properly heating and cooling the metal material, the Well type quenching heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Well type quenching heating furnace

3、Well type quenching heating furnace principle

Well type quenching heating furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it is mainly composed of Radiation chamber, recovery of waste heat, ventilation system, Radiation chamber and convection chamber，it has the functions of Casting heating, normalizing, anneal, temper and anneal，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，the main features are energy-efficient, energy saving and environmental protection, Easy to control, Stable and reliable and Strong adaptability。

Well type quenching heating furnace

4、Structural characteristics of Well type quenching heating furnace

The Well type quenching heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Well type quenching heating furnace

5、Well type quenching heating furnace performance advantage

The advantages of Well type quenching heating furnace are as follows:

1. Rapid temperature rise

The Well type quenching heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Extend the service life of equipment

The Well type quenching heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Intelligent control

The Well type quenching heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Multiple fuel options

Although the Well type quenching heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Improve product quality

Because the Well type quenching heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Well type quenching heating furnace

6、Well type quenching heating furnace characteristics

The Well type quenching heating furnace features are as follows:

1. Efficient heating

The Well type quenching heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Strong adaptability

The Well type quenching heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Stable and reliable

The Well type quenching heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Well type quenching heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Well type quenching heating furnace

Well type quenching heating furnacethe advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，features include energy saving and environmental protection, energy-efficient, Strong adaptability, Stable and reliable and Easy to maintain。