Introduction to Gas storage roller hearth furnace, introduction to Forging furnace function advantages and characteristics

Gas storage roller hearth furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，it has the functions of Casting heating, heat treatment, hardening and tempering, quench and normalizing，It has a wide range of uses, and is often used inImprove production efficiency,Metal melting and casting,Energy conservation and environmental protection,Metal forging heating,Metal tempering and so on，it can be used in building materials, surface treatment, pharmacy, building materials, shipping and other industries。

1、Brief introduction of Gas storage roller hearth furnace

Gas storage roller hearth furnaceIt is a forging heating device using gas as fuel.，is a popular Gas storage roller hearth furnace，Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，energy saving and environmental protection,Easy to maintain,Stable and reliable,energy-efficient,energy saving and environmental protection，super quality and competitive price。

Gas storage roller hearth furnace

2、Introduction of advantages of Gas storage roller hearth furnace

The advantages of Gas storage roller hearth furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Multiple fuel options

Although the Gas storage roller hearth furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. easy to operate

The operation interface of the Gas storage roller hearth furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Efficient combustion

The Gas storage roller hearth furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Uniform heating

The Gas storage roller hearth furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Gas storage roller hearth furnace

3、Gas storage roller hearth furnace function

Gas storage roller hearth furnaceit has the functions of anneal, Forging heating, normalizing, temper and hardening and tempering，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is based on One-combustion energy saving is a kind of Gas storage roller hearth furnace manufactured by One-combustion energy saving。

Gas storage roller hearth furnace

4、Gas storage roller hearth furnace structure composition

The Gas storage roller hearth furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Gas storage roller hearth furnace

5、Gas storage roller hearth furnace use

The purpose of Gas storage roller hearth furnace is introduced as follows:

1. Energy conservation and environmental protection

The Gas storage roller hearth furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Gas storage roller hearth furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Gas storage roller hearth furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Gas storage roller hearth furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Gas storage roller hearth furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Gas storage roller hearth furnace

6、Gas storage roller hearth furnace function

Gas storage roller hearth furnacemultifunctional, with functions such as heat treatment, quench, anneal, Casting heating and Forging heating，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，It has the functions of Metal heat treatment, Metal forging heating, Metal melting and casting, Energy conservation and environmental protection and Metal heat treatment，is an advanced Gas storage roller hearth furnace developed by our company in combination with the actual situation of the industry。

Gas storage roller hearth furnace

Gas storage roller hearth furnacethe main features are Strong adaptability, Easy to maintain, Easy to control, Stable and reliable and energy saving and environmental protection，it is mainly composed of convection chamber, ventilation system, recovery of waste heat, ventilation system and combustor。