What is a Continuous roll industrial furnace? Introduction to the advantages and characteristics of the heating furnace

Continuous roll industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks atmospheric.，it has the characteristics of energy-efficient, Strong adaptability, energy saving and environmental protection, Easy to control and Stable and reliable。

1、Brief introduction of Continuous roll industrial furnace

Continuous roll industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，support customization。

Continuous roll industrial furnace

2、Continuous roll industrial furnace function

Continuous roll industrial furnaceit has the functions of temper, normalizing, Forging heating, anneal and Casting heating，is a popular Continuous roll industrial furnace，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，usually used in Household necessities, electron, Machinery manufacturing, surface treatment, machinery and other fields，is a kind of Continuous roll industrial furnace manufactured by One-combustion energy saving。

Continuous roll industrial furnace

3、Introduction of advantages of Continuous roll industrial furnace

Continuous roll industrial furnaces have the following advantages.

1. Extend the service life of equipment

The Continuous roll industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. easy to operate

The operation interface of the Continuous roll industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Multiple fuel options

Although the Continuous roll industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Uniform heating

The Continuous roll industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Improve product quality

Because the Continuous roll industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Continuous roll industrial furnace

4、Structural characteristics of Continuous roll industrial furnace

The Continuous roll industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for Continuous roll industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Continuous roll industrial furnace

5、Continuous roll industrial furnace application

Continuous roll industrial furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous roll industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Energy conservation and environmental protection

The Continuous roll industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Continuous roll industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Improve production efficiency

The Continuous roll industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The Continuous roll industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Continuous roll industrial furnace

6、Continuous roll industrial furnace use

The purpose of Continuous roll industrial furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Continuous roll industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal tempering

By properly heating and cooling the metal material, the Continuous roll industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The Continuous roll industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Continuous roll industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Improve production efficiency

The Continuous roll industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Continuous roll industrial furnace

Continuous roll industrial furnaceThe use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，it can be used in automobile, pharmacy, building materials, petroleum, light industry and other industries。