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What is a Continuous roll quenching and tempering heat treatment furnace? Introduction to the Working Principle of Forging furnace

2025-5-27

Continuous roll quenching and tempering heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,in the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

1、Brief introduction of Continuous roll quenching and tempering heat treatment furnace

Continuous roll quenching and tempering heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,It has a wide range of uses, including Metal forging heating, Improve production efficiency, Metal melting and casting, Metal heat treatment and Metal tempering,the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

Continuous roll quenching and tempering heat treatment furnace

Continuous roll quenching and tempering heat treatment furnace

2、Continuous roll quenching and tempering heat treatment furnace function

Continuous roll quenching and tempering heat treatment furnacemultifunctional, with functions such as quench, Forging heating, anneal, heat treatment and normalizing,it is widely used in light industry, material, shipping, machinery and Machinery manufacturing。

Continuous roll quenching and tempering heat treatment furnace

Continuous roll quenching and tempering heat treatment furnace

3、Functional advantages of Continuous roll quenching and tempering heat treatment furnace

Continuous roll quenching and tempering heat treatment furnaces have the following advantages.

  1. Multiple fuel options
  2. Although the Continuous roll quenching and tempering heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

  3. Extend the service life of equipment
  4. The Continuous roll quenching and tempering heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  5. easy to operate
  6. The operation interface of the Continuous roll quenching and tempering heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

  7. Reduce operating costs
  8. The efficient combustion and waste heat recovery system of the Continuous roll quenching and tempering heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

  9. clean energy
  10. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Continuous roll quenching and tempering heat treatment furnace

Continuous roll quenching and tempering heat treatment furnace

4、Structural advantages of Continuous roll quenching and tempering heat treatment furnace

The Continuous roll quenching and tempering heat treatment furnace has the following structure

  1. ventilation system
  2. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  3. combustor
  4. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  5. Waste heat recovery system
  6. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

  7. convection chamber
  8. The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

  9. Waste heat recovery system
  10. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Continuous roll quenching and tempering heat treatment furnace

Continuous roll quenching and tempering heat treatment furnace

5、Continuous roll quenching and tempering heat treatment furnace video detail

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Continuous roll quenching and tempering heat treatment furnace production process and production site, and gain favorable comments and recognition from customers.。

Continuous roll quenching and tempering heat treatment furnace

As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd it has the structure of furnace chamber, recovery of waste heat, Radiation chamber, recovery of waste heat and ventilation system,This productThe overall structural design is simple and novel.。

6、Continuous roll quenching and tempering heat treatment furnace quotation

The Continuous roll quenching and tempering heat treatment furnace price is introduced as follows:

  1. market supply and demand
  2. The market has great fluctuation, which is also the key factor that leads to the imbalance and instability of supply and demand, and then leads to great changes in product prices. Only after a comprehensive understanding and investigation of the market can we make a reasonable decision, and then we can formulate a Continuous roll quenching and tempering heat treatment furnace price sales plan that customers are satisfied with, and the main reason for its price rationality is also reflected here.

  3. Configuration level
  4. There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Continuous roll quenching and tempering heat treatment furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Continuous roll quenching and tempering heat treatment furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

  5. Model specification
  6. The same type of products, with different specifications, models and sizes, have different costs, so the quotations to customers naturally vary. Generally speaking, the larger the model, the higher the price, and the smaller the model, the lower the price.

  7. product function
  8. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  9. Manufacturer's strength
  10. Our factory has mature and perfect production technology, advanced and intelligent processing technology, abundant labor resources and low investment. Coupled with the influence of special geographical location, our company has invested much less in manpower, material resources and financial resources than other manufacturers.

Continuous roll quenching and tempering heat treatment furnace

Continuous roll quenching and tempering heat treatment furnace

Continuous roll quenching and tempering heat treatment furnaceit has the functions of anneal, Casting heating, temper, hardening and tempering and heat treatment,the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。