Introduction to Regenerative burner through furnace, Forging furnace advantages, characteristics and principles

Regenerative burner through furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is mainly composed of ventilation system, combustor, furnace chamber, Radiation chamber and ventilation system，This productThe overall structural design is simple, diverse and beautiful.，It can be used for Metal tempering, Energy conservation and environmental protection, Metal tempering, Improve production efficiency, Metal melting and casting, Energy conservation and environmental protection and so on，is based on One-combustion energy saving is an advanced Regenerative burner through furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Regenerative burner through furnace

Regenerative burner through furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，it has the characteristics of Strong adaptability, Easy to control, energy saving and environmental protection, Easy to maintain and energy-efficient。

Regenerative burner through furnace

2、Functional advantages of Regenerative burner through furnace

Regenerative burner through furnaces have the following advantages.

1. Intelligent control

The Regenerative burner through furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Extend the service life of equipment

The Regenerative burner through furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. easy to operate

The operation interface of the Regenerative burner through furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Rapid temperature rise

The Regenerative burner through furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative burner through furnace can significantly reduce energy consumption, thus reducing operating costs.

Regenerative burner through furnace

3、Structural advantages of Regenerative burner through furnace

The Regenerative burner through furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Radiation chamber

The heat load of the main place for Regenerative burner through furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Regenerative burner through furnace

4、Regenerative burner through furnace function

Regenerative burner through furnaceit has the functions of hardening and tempering, Forging heating, heat treatment, anneal and Casting heating，the main features are Stable and reliable, Stable and reliable, energy saving and environmental protection, Easy to maintain and Easy to control，is a kind of high quality and low price Regenerative burner through furnace，be loved by our customers.。

Regenerative burner through furnace

5、Regenerative burner through furnace structure composition

The Regenerative burner through furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Regenerative burner through furnace

6、Regenerative burner through furnace performance advantage

The advantages of Regenerative burner through furnace are as follows:

1. Efficient combustion

The Regenerative burner through furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Multiple fuel options

Although the Regenerative burner through furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Uniform heating

The Regenerative burner through furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. easy to operate

The operation interface of the Regenerative burner through furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative burner through furnace can significantly reduce energy consumption, thus reducing operating costs.

Regenerative burner through furnace

Regenerative burner through furnaceusually used in Machinery manufacturing, machinery, shipping, electron, building materials and other fields，the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，features include energy saving and environmental protection, energy-efficient, Strong adaptability, Easy to maintain and Easy to control。