Introduction to Roll type rapid spheroidization annealing furnace, introduction to forging furnace function advantages and characteristics

Roll type rapid spheroidization annealing furnaceIt is a forging heating device using gas as fuel.，it can be used in surface treatment, machinery, petroleum, aerospace, Machinery manufacturing and other industries，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it is an ideal choice for customers to buy Roll type rapid spheroidization annealing furnace。The following is to introduce the Roll type rapid spheroidization annealing furnace:

1、Brief introduction of Roll type rapid spheroidization annealing furnace

Roll type rapid spheroidization annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，multifunctional, with functions such as quench, anneal, Forging heating, normalizing and heat treatment，Commonly used inMetal forging heating,Energy conservation and environmental protection,Metal tempering,Metal melting and casting,Improve production efficiency and so on，the product looks beautiful.，The structural design is more advanced and reasonable.，it mainly includes Radiation chamber, ventilation system, recovery of waste heat, convection chamber and ventilation system。

Roll type rapid spheroidization annealing furnace

2、Functional advantages of Roll type rapid spheroidization annealing furnace

Roll type rapid spheroidization annealing furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roll type rapid spheroidization annealing furnace can significantly reduce energy consumption, thus reducing operating costs.

2. easy to operate

The operation interface of the Roll type rapid spheroidization annealing furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Intelligent control

The Roll type rapid spheroidization annealing furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Uniform heating

The Roll type rapid spheroidization annealing furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Efficient combustion

The Roll type rapid spheroidization annealing furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Roll type rapid spheroidization annealing furnace

3、Roll type rapid spheroidization annealing furnace application

Roll type rapid spheroidization annealing furnaces have the following purposes.

1. Improve production efficiency

The Roll type rapid spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Roll type rapid spheroidization annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Improve production efficiency

The Roll type rapid spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Roll type rapid spheroidization annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal heat treatment

In addition to forging heating, Roll type rapid spheroidization annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Roll type rapid spheroidization annealing furnace

4、Roll type rapid spheroidization annealing furnace structure composition

The Roll type rapid spheroidization annealing furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Roll type rapid spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Roll type rapid spheroidization annealing furnace

5、Roll type rapid spheroidization annealing furnace price advantage

The Roll type rapid spheroidization annealing furnace price is introduced as follows:

1. Low cost of raw materials

When it comes to cost, I believe everyone has heard the saying "You get what you want for a price", which shows that the upfront cost of a product is directly proportional to its value. The upfront cost is high, the value is high, the quality is good, and the price is naturally high. The less the cost is, the lower the price is, and the quality is not good.

2. marketing channel

Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

3. select a qualified person

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

4. technology

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

5. market factors

Some external factors, such as market conditions, economic situation, industry rules, supply-demand relationship, etc., will also lead to certain fluctuations in Roll type rapid spheroidization annealing furnace prices, so this is also the main factor affecting prices.

Roll type rapid spheroidization annealing furnace

6、One-combustion energy saving's strength

The company has many years of Roll type rapid spheroidization annealing furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

Roll type rapid spheroidization annealing furnaceIt is mostly used in Metal forging heating, Metal tempering, Energy conservation and environmental protection, Metal heat treatment, Metal melting and casting, Improve production efficiency and so on，the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it has the functions of Casting heating, temper, heat treatment, normalizing and Forging heating。