Introduction to Roller bottom mold heating furnace and forging furnace structure principle

Roller bottom mold heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，super quality and competitive price。The following is to introduce the Roller bottom mold heating furnace:

1、Brief introduction of Roller bottom mold heating furnace

Roller bottom mold heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，Easy to control,Strong adaptability,Easy to control,energy saving and environmental protection,energy-efficient，generally, it is composed of convection chamber, Radiation chamber, recovery of waste heat, combustor, furnace chamber and other major components，be loved by our customers.。

Roller bottom mold heating furnace

2、Roller bottom mold heating furnace performance advantage

Roller bottom mold heating furnaces have the following advantages.

1. Efficient combustion

The Roller bottom mold heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. easy to operate

The operation interface of the Roller bottom mold heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Intelligent control

The Roller bottom mold heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Multiple fuel options

Although the Roller bottom mold heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Wide application range

The Roller bottom mold heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Roller bottom mold heating furnace

3、Roller bottom mold heating furnace use

The purpose of Roller bottom mold heating furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Roller bottom mold heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Improve production efficiency

The Roller bottom mold heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Roller bottom mold heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Energy conservation and environmental protection

The Roller bottom mold heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal heat treatment

In addition to forging heating, Roller bottom mold heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Roller bottom mold heating furnace

4、Roller bottom mold heating furnace introduction video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Roller bottom mold heating furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Roller bottom mold heating furnace

As you can see from the live video.，One-combustion energy saving the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。

5、Working principle of Roller bottom mold heating furnace

Roller bottom mold heating furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，The overall structural design is relatively simple and compact.，the main structure includes ventilation system, recovery of waste heat, convection chamber, Radiation chamber, ventilation system and so on，is designed by One-combustion energy saving with advanced technology。

Roller bottom mold heating furnace

6、Roller bottom mold heating furnace display

The panoramic shooting of One-combustion energy saving Roller bottom mold heating furnace is shown as follows.。

Roller bottom mold heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Roller bottom mold heating furnacethe main features are Easy to maintain, Stable and reliable, Strong adaptability, Easy to control and Stable and reliable，It is an efficient, energy-saving and environment-friendly metal heating device.，Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。