What is a Roller bottom bright annealing furnace? Introduction to the Working Principle of Forging furnace

Roller bottom bright annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it is mainly composed of Radiation chamber, furnace chamber, combustor, recovery of waste heat and ventilation system，Roller bottom bright annealing furnaceSimple structure and advanced technology.，favorable price。

1、Brief introduction of Roller bottom bright annealing furnace

Roller bottom bright annealing furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks atmospheric.，Widely used in Metal forging heating, Metal melting and casting, Improve production efficiency, Metal forging heating and Energy conservation and environmental protection，is a popular Roller bottom bright annealing furnace，It can be used for Metal melting and casting, Metal heat treatment, Metal tempering, Improve production efficiency, Metal forging heating, Improve production efficiency and so on。

Roller bottom bright annealing furnace

2、Roller bottom bright annealing furnace application

Roller bottom bright annealing furnaces have the following purposes.

1. Improve production efficiency

The Roller bottom bright annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Roller bottom bright annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Roller bottom bright annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller bottom bright annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller bottom bright annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Roller bottom bright annealing furnace

3、Introduction of Roller bottom bright annealing furnace characteristics

Roller bottom bright annealing furnace has the following characteristics

1. Easy to maintain

The structural design of the Roller bottom bright annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Strong adaptability

The Roller bottom bright annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Stable and reliable

The Roller bottom bright annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Efficient heating

The Roller bottom bright annealing furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Roller bottom bright annealing furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Roller bottom bright annealing furnace

4、Roller bottom bright annealing furnace function

Roller bottom bright annealing furnaceit has the functions of heat treatment, temper, quench, heat treatment and normalizing，the product looks beautiful.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，Strong adaptability,Stable and reliable,Easy to control,Easy to control,Strong adaptability，is a Roller bottom bright annealing furnace。

Roller bottom bright annealing furnace

5、Structural characteristics of Roller bottom bright annealing furnace

The Roller bottom bright annealing furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for Roller bottom bright annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Roller bottom bright annealing furnace

6、company introduction

One-combustion energy saving is a professional manufacturer of Forging furnace, which produces Roller bottom bright annealing furnace with The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time. and reasonable prices. Welcome new and old customers to visit and buy. Click online consultation。

One-combustion energy saving

Roller bottom bright annealing furnaceis a kind of high quality and low price Roller bottom bright annealing furnace，it is widely used in material, machinery, building materials, metallurgy and war industry。