What is a Roller bottom continuous heating furnace? Introduction to the principle of forging furnace structure

Roller bottom continuous heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Widely used inMetal heat treatment,Metal melting and casting,Metal tempering,Energy conservation and environmental protection,Improve production efficiency and so on，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it has the characteristics of Stable and reliable, Easy to maintain, Strong adaptability, energy-efficient and Strong adaptability，is a Roller bottom continuous heating furnace newly developed by One-combustion energy saving。The following is to introduce the Roller bottom continuous heating furnace:

1、Brief introduction of Roller bottom continuous heating furnace

Roller bottom continuous heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The overall structural design is simple and novel.，the main structure includes recovery of waste heat, ventilation system, combustor, furnace chamber and Radiation chamber。

Roller bottom continuous heating furnace

2、Structural characteristics of Roller bottom continuous heating furnace

The Roller bottom continuous heating furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Roller bottom continuous heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. furnace chamber

A space for holding metallic materials for heating.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Roller bottom continuous heating furnace

3、Roller bottom continuous heating furnace characteristics

Roller bottom continuous heating furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Efficient heating

The Roller bottom continuous heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. Stable and reliable

The Roller bottom continuous heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

The combustion system and ventilation system of the Roller bottom continuous heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Roller bottom continuous heating furnace

4、Roller bottom continuous heating furnace explanation video

On-site aerial photography of Roller bottom continuous heating furnace。

Roller bottom continuous heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has the functions of heat treatment, temper, Casting heating, heat treatment and anneal。

5、Roller bottom continuous heating furnace price consultation

The Roller bottom continuous heating furnace price is introduced as follows:

1. technology

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

2. Reasonable sales model

There are direct selling manufacturers and agents in the market. Agents are higher than direct selling manufacturers, mainly because agents get goods from manufacturers, sell them to customers and earn the difference from middlemen, so the natural price is higher.

3. company strength

There are many manufacturers of products in Shandong(Province), and the strength, technology and after-sales of each manufacturer are different, so the quotation for Roller bottom continuous heating furnace is naturally different.

4. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Roller bottom continuous heating furnace have more or less differences in price.

5. Cost input

A Roller bottom continuous heating furnace needs to spend a lot of manufacturing costs from research and development to production to sales, including raw material costs, technical costs, labor costs, etc. The higher the manufacturing cost, the higher the price will be.

Roller bottom continuous heating furnace

6、One-combustion energy saving after-sales service

Our company One-combustion energy saving is not only good in product quality, but also professional in service, which can provide customers with high-standard services and tailor products according to their on-site construction conditions to ensure that they can meet their different needs. In addition, our company also carries out on-site product installation and debugging for customers, and trains staff on product operation knowledge and precautions, in order to make them operate products better and prolong the service life of products. In addition, if you have other questions, you can click on the online consultation, and a professional will answer them for you.。

One-combustion energy saving

Roller bottom continuous heating furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a popular Roller bottom continuous heating furnace，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。