Introduction to Roller type continuous heat treatment furnace and forging furnace working principle

Roller type continuous heat treatment furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，multifunctional, with functions such as hardening and tempering, quench, hardening and tempering, anneal and normalizing，customizable。The following is to introduce the Roller type continuous heat treatment furnace:

1、Brief introduction of Roller type continuous heat treatment furnace

Roller type continuous heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，features include Strong adaptability, energy saving and environmental protection, Easy to control, Strong adaptability and Stable and reliable，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。

Roller type continuous heat treatment furnace

2、Roller type continuous heat treatment furnace working site

Speak directly with facts on the spot。

Roller type continuous heat treatment furnace

As you can see from the live video.，One-combustion energy saving is a popular Roller type continuous heat treatment furnace。

3、Roller type continuous heat treatment furnace principle

Roller type continuous heat treatment furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it is mainly composed of Radiation chamber, recovery of waste heat, ventilation system, ventilation system and convection chamber，This Roller type continuous heat treatment furnaceThe structure is novel, special, advanced, reasonable and scientific.，it has the functions of Forging heating, temper, quench, Casting heating and heat treatment。

Roller type continuous heat treatment furnace

4、Roller type continuous heat treatment furnace advantage

The advantages of Roller type continuous heat treatment furnace are as follows:

1. Wide application range

The Roller type continuous heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Improve product quality

Because the Roller type continuous heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller type continuous heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Extend the service life of equipment

The Roller type continuous heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Roller type continuous heat treatment furnace

5、Roller type continuous heat treatment furnace characteristics

The Roller type continuous heat treatment furnace features are as follows:

1. Strong adaptability

The Roller type continuous heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Easy to maintain

The structural design of the Roller type continuous heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Efficient heating

The Roller type continuous heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Roller type continuous heat treatment furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Stable and reliable

The Roller type continuous heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Roller type continuous heat treatment furnace

6、How much is the Roller type continuous heat treatment furnace?

The Roller type continuous heat treatment furnace price is introduced as follows:

1. Overall configuration

The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Roller type continuous heat treatment furnace has a higher cost performance.

2. regional difference

The price of Roller type continuous heat treatment furnace in Shandong(Province) is much lower than that in other regions, and One-combustion energy saving is a large Roller type continuous heat treatment furnace manufacturer not only pays attention to the quality of products, but also pays more attention to customer satisfaction, and always adopts the marketing strategy of small profits but quick turnover to make the Roller type continuous heat treatment furnace price positioning more reasonable, low-cost and economical.

3. Product technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. market factors

The Roller type continuous heat treatment furnace market is always a fluctuating variable value. When the demand for this product in the market is far greater than the supply, the product price will be higher. On the other hand, when the market demand is much less than the supply, manufacturers are eager to sell their products and lower their prices appropriately.

Roller type continuous heat treatment furnace

Roller type continuous heat treatment furnacethe advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，it is widely used inbuilding materials,petroleum,metallurgy,shipping,petroleum and other industries，it is mainly composed of Radiation chamber, convection chamber, furnace chamber, convection chamber and combustor，productThe structural design is more advanced and reasonable.。