Introduction to Thermal insulation and tempering furnace, introduction to Forging furnace advantages and characteristics

Thermal insulation and tempering furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is developed and improved by One-combustion energy saving。

1、Brief introduction of Thermal insulation and tempering furnace

Thermal insulation and tempering furnaceIt is a forging heating device using gas as fuel.，in the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Thermal insulation and tempering furnace

2、Thermal insulation and tempering furnace use

The purpose of Thermal insulation and tempering furnace is introduced as follows:

1. Metal tempering

By properly heating and cooling the metal material, the Thermal insulation and tempering furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Energy conservation and environmental protection

The Thermal insulation and tempering furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Thermal insulation and tempering furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Thermal insulation and tempering furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal forging heating

The Thermal insulation and tempering furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Thermal insulation and tempering furnace

3、Structural advantages of Thermal insulation and tempering furnace

The Thermal insulation and tempering furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Thermal insulation and tempering furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Thermal insulation and tempering furnace

4、Thermal insulation and tempering furnace video live broadcast

Speak directly with facts on the spot。

Thermal insulation and tempering furnace

As you can see from the live video.，One-combustion energy saving It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

5、Thermal insulation and tempering furnace function

Thermal insulation and tempering furnacemultifunctional, with functions such as quench, temper, normalizing, heat treatment and Forging heating，The structure is novel, special, advanced, reasonable and scientific.，the main structure includes ventilation system, combustor, Radiation chamber, convection chamber, furnace chamber and so on，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks beautiful.，the main features are Easy to control, energy saving and environmental protection, Easy to maintain, Stable and reliable and energy-efficient。

Thermal insulation and tempering furnace

6、Thermal insulation and tempering furnace field real shot

Haide Thermal insulation and tempering furnace manufacturing factory。

Thermal insulation and tempering furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Thermal insulation and tempering furnaceit has the functions of Casting heating, heat treatment, temper, Forging heating and quench，the product looks atmospheric.。