What is a Gas chain furnace? Introduction to the Working Principle of Forging furnace

Gas chain furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

1、Brief introduction of Gas chain furnace

Gas chain furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Gas chain furnace

2、Gas chain furnace function

Gas chain furnacemultifunctional, with functions such as quench, normalizing, hardening and tempering, quench and anneal，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The structural design is more advanced and reasonable.，it has the structure of convection chamber, recovery of waste heat, furnace chamber, Radiation chamber and convection chamber，the main features are Easy to control, energy saving and environmental protection, energy-efficient, Strong adaptability and Easy to control。

Gas chain furnace

3、Advantages of Gas chain furnace principle

Gas chain furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，structure mainly includes: combustor, recovery of waste heat, furnace chamber, ventilation system, ventilation system and so on，usually used in light industry, Household necessities, surface treatment, war industry, metallurgy and other fields，It can be used for Energy conservation and environmental protection, Improve production efficiency, Metal tempering, Metal heat treatment, Metal forging heating, Metal melting and casting and so on，is a common Gas chain furnace。

Gas chain furnace

4、Structural characteristics of Gas chain furnace

The Gas chain furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Gas chain furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Gas chain furnace

5、Gas chain furnace advantage

The advantages of Gas chain furnace are as follows:

1. Rapid temperature rise

The Gas chain furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Intelligent control

The Gas chain furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Extend the service life of equipment

The Gas chain furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Improve product quality

Because the Gas chain furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. easy to operate

The operation interface of the Gas chain furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Gas chain furnace

6、How much is the Gas chain furnace?

The Gas chain furnace price is introduced as follows:

1. Company size

Our company's expected profit value of Gas chain furnace is relatively low, and adopts the sales policy of small profits but quick turnover, so the price positioning of Gas chain furnace is relatively low.

2. Reasonable sales model

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

3. Product configuration difference

Configuration refers to the hardware composition of the product, which mainly includes material selection, parts selection, etc. The higher the overall configuration of the product, the higher the price of the Gas chain furnace, which is beyond doubt. One-combustion energy saving makes every product with great care in the attitude of being highly responsible to customers, so the price of One-combustion energy saving Gas chain furnace is reasonable for products with the same configuration.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. regional advantages

Geographical location also has a certain influence on the formulation of price, because there is a close relationship between geographical location and transportation cost. Generally, the price of places with superior geographical location will be more fair, which is lower than that of those remote cities. One-combustion energy saving the site is located at:Shandong(Province), where the traffic is very developed and convenient, provides a series of conveniences for the distribution of products to a great extent.

Gas chain furnace

Gas chain furnacemultifunctional, with functions such as temper, heat treatment, Casting heating, Forging heating and normalizing，It is a forging heating device using gas as fuel.。