Introduction to Energy saving and environmentally friendly natural gas trolley furnace, forging furnace advantages, characteristics and principles

Energy saving and environmentally friendly natural gas trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，features include Easy to maintain, Strong adaptability, Easy to control, Stable and reliable and Strong adaptability，in the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it is usually composed of combustor, ventilation system, furnace chamber, Radiation chamber and convection chamber，was developed and designed by One-combustion energy saving。The following is to introduce the Energy saving and environmentally friendly natural gas trolley furnace:

1、Brief introduction of Energy saving and environmentally friendly natural gas trolley furnace

Energy saving and environmentally friendly natural gas trolley furnaceIt is a forging heating device using gas as fuel.，it has the functions of quench, temper, Casting heating, anneal and normalizing。

Energy saving and environmentally friendly natural gas trolley furnace

2、Energy saving and environmentally friendly natural gas trolley furnace explanation video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Energy saving and environmentally friendly natural gas trolley furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has been widely used in material, petroleum, heat treatment, Household necessities, aerospace and other industries。

3、Structural advantages of Energy saving and environmentally friendly natural gas trolley furnace

The Energy saving and environmentally friendly natural gas trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Energy saving and environmentally friendly natural gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Energy saving and environmentally friendly natural gas trolley furnace

4、Energy saving and environmentally friendly natural gas trolley furnace application

Energy saving and environmentally friendly natural gas trolley furnaces have the following purposes.

1. Metal forging heating

The Energy saving and environmentally friendly natural gas trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Energy saving and environmentally friendly natural gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Energy saving and environmentally friendly natural gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Energy saving and environmentally friendly natural gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Improve production efficiency

The Energy saving and environmentally friendly natural gas trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Energy saving and environmentally friendly natural gas trolley furnace

5、Energy saving and environmentally friendly natural gas trolley furnace performance advantage

Energy saving and environmentally friendly natural gas trolley furnaces have the following advantages.

1. Efficient combustion

The Energy saving and environmentally friendly natural gas trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Uniform heating

The Energy saving and environmentally friendly natural gas trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Intelligent control

The Energy saving and environmentally friendly natural gas trolley furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Rapid temperature rise

The Energy saving and environmentally friendly natural gas trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Energy saving and environmentally friendly natural gas trolley furnace

6、Structural characteristics of Energy saving and environmentally friendly natural gas trolley furnace

The Energy saving and environmentally friendly natural gas trolley furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Energy saving and environmentally friendly natural gas trolley furnace

Energy saving and environmentally friendly natural gas trolley furnacethe product looks beautiful.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。