What is a Gas step heating furnace? Introduction to the Working Principle of Forging furnace

Gas step heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，the product looks atmospheric.，is a Gas step heating furnace，widely used inpharmacy,electron,shipping,building materials,petroleum and other industries。The following is to introduce the Gas step heating furnace:

1、Brief introduction of Gas step heating furnace

Gas step heating furnaceIt is a forging heating device using gas as fuel.，be loved by our customers.。

Gas step heating furnace

2、Gas step heating furnace structure

The Gas step heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Gas step heating furnace

3、Gas step heating furnace advantage

The advantages of Gas step heating furnace are as follows:

1. Efficient combustion

The Gas step heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Uniform heating

The Gas step heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Extend the service life of equipment

The Gas step heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Rapid temperature rise

The Gas step heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Multiple fuel options

Although the Gas step heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Gas step heating furnace

4、Gas step heating furnace characteristics

The Gas step heating furnace features are as follows:

1. Strong adaptability

The Gas step heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. Efficient heating

The Gas step heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Stable and reliable

The Gas step heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Gas step heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Gas step heating furnace

5、Gas step heating furnace use

The purpose of Gas step heating furnace is introduced as follows:

1. Metal forging heating

The Gas step heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal heat treatment

In addition to forging heating, Gas step heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the Gas step heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Gas step heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Gas step heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Gas step heating furnace

6、Gas step heating furnace price

The Gas step heating furnace price is introduced as follows:

1. Manufacturer's strength

The nature of the manufacturer can also greatly affect the price of the Gas step heating furnace. General manufacturers are divided into direct sellers, agents and middlemen. If they are direct selling manufacturers, there are not too many intermediate links, and their sales prices are low.

2. Different regions

If the location of the manufacturer is superior, its transportation will be more convenient. One-combustion energy saving address:Jinan, Shandong province has convenient transportation, which provides a good convenience for the transportation of Gas step heating furnace.

3. Brand strength

At present, there are various brands of Gas step heating furnace in Shandong(Province). The performance, quality and after-sales of products under different brands are different, and the prices of Gas step heating furnace are different.

4. raw material

Different manufacturers have different material selection standards. The better the quality of the selected materials, the more expensive the products will be. On the contrary, the prices will be low. However, to avoid customers being deceived, compare several products of the same specification and model before deciding to purchase.

5. Model type

There are various specifications and models of Gas step heating furnace, and the performance of different specifications and models is quite different. Customers should choose products with appropriate specifications and models according to the actual situation.

Gas step heating furnace

Gas step heating furnaceis a kind of high quality and low price Gas step heating furnace，It has a wide range of uses, and is often used inEnergy conservation and environmental protection,Metal tempering,Improve production efficiency,Metal tempering,Energy conservation and environmental protection and so on，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。