Introduction to Fully automatic step-by-step heat treatment furnace and Forging furnace structure principle

Fully automatic step-by-step heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it has the characteristics of Strong adaptability, energy-efficient, Stable and reliable, Stable and reliable and Easy to maintain，The structure is novel, special, advanced, reasonable and scientific.，the main structure includes Radiation chamber, combustor, furnace chamber, ventilation system, recovery of waste heat and so on，modern technology。

1、Brief introduction of Fully automatic step-by-step heat treatment furnace

Fully automatic step-by-step heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is developed and improved by One-combustion energy saving。

Fully automatic step-by-step heat treatment furnace

2、Introduction of Fully automatic step-by-step heat treatment furnace characteristics

Fully automatic step-by-step heat treatment furnace has the following characteristics

1. Easy to maintain

The structural design of the Fully automatic step-by-step heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Strong adaptability

The Fully automatic step-by-step heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Fully automatic step-by-step heat treatment furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. Easy to control

The combustion system and ventilation system of the Fully automatic step-by-step heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Fully automatic step-by-step heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Fully automatic step-by-step heat treatment furnace

3、Fully automatic step-by-step heat treatment furnace application

Fully automatic step-by-step heat treatment furnaces have the following purposes.

1. Energy conservation and environmental protection

The Fully automatic step-by-step heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal tempering

By properly heating and cooling the metal material, the Fully automatic step-by-step heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Improve production efficiency

The Fully automatic step-by-step heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Energy conservation and environmental protection

The Fully automatic step-by-step heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Fully automatic step-by-step heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Fully automatic step-by-step heat treatment furnace

4、Fully automatic step-by-step heat treatment furnace working site

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Fully automatic step-by-step heat treatment furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Fully automatic step-by-step heat treatment furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

5、Structural characteristics of Fully automatic step-by-step heat treatment furnace

The Fully automatic step-by-step heat treatment furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Fully automatic step-by-step heat treatment furnace

6、Fully automatic step-by-step heat treatment furnace quotation

The Fully automatic step-by-step heat treatment furnace price is introduced as follows:

1. quality factor

The price of Fully automatic step-by-step heat treatment furnace is affected by the quality of products. Only when the products are of good quality can we create greater profits for customers and recover the costs for customers as soon as possible. However, products with good quality have a lot of investment in technology, manpower and time, so their prices are higher than those of ordinary products. On the contrary, the products of general quality are equal in effort and gain, and the sales price is also low. But there are exceptions. Many manufacturers often adopt the mode of small profits but quick turnover. If customers can choose products with high cost performance, it is a good choice for long-term investment.

2. Manufacturer scale

There are many manufacturers of products in Jinan, and the strength, technology and after-sales of each manufacturer are different, so the quotation for Fully automatic step-by-step heat treatment furnace is naturally different.

3. market supply and demand

This factor is directly related to the economic dynamics. When the economic dynamics are unstable, the relationship between supply and demand will be unbalanced, which will lead to a very large fluctuation in the price of Fully automatic step-by-step heat treatment furnace. Therefore, we should also be aware of the relationship between this factor and the price during the price setting process.

4. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

5. Less intermediate links

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Fully automatic step-by-step heat treatment furnace is low.

Fully automatic step-by-step heat treatment furnace

Fully automatic step-by-step heat treatment furnaceSimple structure and reliable operation.，it mainly includes ventilation system, convection chamber, furnace chamber, ventilation system and Radiation chamber，is a kind of high quality and low price Fully automatic step-by-step heat treatment furnace。