What is a Stepping bottom annealing furnace? Introduction to the advantages and characteristics of forging furnace functions

Stepping bottom annealing furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is widely used in building materials, petroleum, aerospace, shipping, machinery and other industries。

1、Brief introduction of Stepping bottom annealing furnace

Stepping bottom annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Easy to maintain, energy saving and environmental protection, Strong adaptability, Stable and reliable and Easy to control，the product looks atmospheric.。

Stepping bottom annealing furnace

2、Advantages of Stepping bottom annealing furnace principle

Stepping bottom annealing furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the product looks beautiful.，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。

Stepping bottom annealing furnace

3、Stepping bottom annealing furnace application

Stepping bottom annealing furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepping bottom annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The Stepping bottom annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal tempering

By properly heating and cooling the metal material, the Stepping bottom annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Stepping bottom annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Stepping bottom annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Stepping bottom annealing furnace

4、Introduction of advantages of Stepping bottom annealing furnace

Stepping bottom annealing furnaces have the following advantages.

1. Wide application range

The Stepping bottom annealing furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Stepping bottom annealing furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Improve product quality

Because the Stepping bottom annealing furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

4. Intelligent control

The Stepping bottom annealing furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Uniform heating

The Stepping bottom annealing furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Stepping bottom annealing furnace

5、Introduction of Stepping bottom annealing furnace characteristics

Stepping bottom annealing furnace has the following characteristics

1. Easy to maintain

The structural design of the Stepping bottom annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

3. Strong adaptability

The Stepping bottom annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Easy to control

The combustion system and ventilation system of the Stepping bottom annealing furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Stable and reliable

The Stepping bottom annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Stepping bottom annealing furnace

6、High-definition picture display of One-combustion energy saving workshop

The finished products of the Stepping bottom annealing furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

One-combustion energy saving

The finished products of the Stepping bottom annealing furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

Stepping bottom annealing furnaceit has the functions of Casting heating, anneal, quench, anneal and heat treatment，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。