Introduction to Regenerative trolley forging furnace and heating furnace advantages and features

Regenerative trolley forging furnaceIt is a forging heating device using gas as fuel.。

1、Brief introduction of Regenerative trolley forging furnace

Regenerative trolley forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，it has the functions of normalizing, hardening and tempering, temper, anneal and heat treatment，the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Regenerative trolley forging furnace

2、Introduction of advantages of Regenerative trolley forging furnace

The advantages of Regenerative trolley forging furnace are as follows:

1. Extend the service life of equipment

The Regenerative trolley forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative trolley forging furnace can significantly reduce energy consumption, thus reducing operating costs.

3. easy to operate

The operation interface of the Regenerative trolley forging furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Uniform heating

The Regenerative trolley forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Regenerative trolley forging furnace

3、Introduction of Regenerative trolley forging furnace characteristics

Regenerative trolley forging furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Regenerative trolley forging furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the Regenerative trolley forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Strong adaptability

The Regenerative trolley forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Stable and reliable

The Regenerative trolley forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Regenerative trolley forging furnace

4、Regenerative trolley forging furnace application

Regenerative trolley forging furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative trolley forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal forging heating

The Regenerative trolley forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Regenerative trolley forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal heat treatment

In addition to forging heating, Regenerative trolley forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Energy conservation and environmental protection

The Regenerative trolley forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Regenerative trolley forging furnace

5、Structural characteristics of Regenerative trolley forging furnace

The Regenerative trolley forging furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Regenerative trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Regenerative trolley forging furnace

6、One-combustion energy saving service

Service has a starting point, and satisfaction has no end. One-combustion energy saving provides services such as free design scheme before sale, free installation and debugging of products during sale, and regular return visits after sale to solve customer problems in time. If you have special requirements for products, manufacturers also support tailor-made.。

One-combustion energy saving

Regenerative trolley forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，multifunctional, with functions such as hardening and tempering, normalizing, Casting heating, heat treatment and quench。