What is a Stepped trolley forging heating furnace? How much is the price of the Forging furnace?

Stepped trolley forging heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，multifunctional, with functions such as Casting heating, normalizing, heat treatment, Forging heating and temper。

1、Brief introduction of Stepped trolley forging heating furnace

Stepped trolley forging heating furnaceIt is a forging heating device using gas as fuel.，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，is a Stepped trolley forging heating furnace。

Stepped trolley forging heating furnace

2、Functional advantages of Stepped trolley forging heating furnace

Stepped trolley forging heating furnaces have the following advantages.

1. Rapid temperature rise

The Stepped trolley forging heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Intelligent control

The Stepped trolley forging heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Uniform heating

The Stepped trolley forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Improve product quality

Because the Stepped trolley forging heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Stepped trolley forging heating furnace

3、Stepped trolley forging heating furnace field real shot

Various specifications and models of Stepped trolley forging heating furnace are displayed for our customers to visit.。

Stepped trolley forging heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Introduction of Stepped trolley forging heating furnace characteristics

Stepped trolley forging heating furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Strong adaptability

The Stepped trolley forging heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Stepped trolley forging heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

4. Strong adaptability

The Stepped trolley forging heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Stable and reliable

The Stepped trolley forging heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Stepped trolley forging heating furnace

5、Stepped trolley forging heating furnace structure composition

The Stepped trolley forging heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Stepped trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Stepped trolley forging heating furnace

6、Structural characteristics of Stepped trolley forging heating furnace

The Stepped trolley forging heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Stepped trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Stepped trolley forging heating furnace

Stepped trolley forging heating furnaceWidely used inMetal tempering,Metal forging heating,Metal tempering,Metal heat treatment,Energy conservation and environmental protection and so on，it has the functions of quench, hardening and tempering, anneal, Casting heating and quench。